Aluminium is the most abundant metallic element in the lithosphere, thought to be 7.5 to 8.1%, it is rare to find it isolated. Due to its high reactivity it forms a high-energy bond with oxygen, thus making it difficult to extract. Therefore it has to be refined form alumina, using the Hall-Heroult process (below). Alumina is produced by the Bayer Process from bauxite and used in the production of aluminium metal. It is also used as a refractory material, which is a material which keeps its strength even at high temperatures. These materials are usually used in linings of furnaces and kilns, incinerators and reactors.
Bauxite is an orange-red igneous rock, which occurs naturally in the lithosphere. It contains 30-54% alumina, Al2O3 and other impurities such as clay, Iron (III) Oxide (Fe2O3), Silica (SiO2), and Titania (TiO2). Australia was the top producer of bauxite in 2007, with almost one-third world share.
The Bauxite has to be purified by a process known as The Bayer Process. The Bayer process is the main industrial method of refining bauxite to produce alumina. In the process the bauxite is digested by mixing it with a hot solution of sodium hydroxide, NaOH at 175oC. This dissolves the oxides of aluminium and silicon, but the other impurities dont. The