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Break Failure Indicator: Audio-Visual Indication

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Break Failure Indicator: Audio-Visual Indication
CIRCUIT

IDEAS

BRAKE FAILURE INDICATOR
D. MOHAN KUMAR o you want to get an early warning of brake failure while driving? Here is a brake failure indicator circuit that constantly monitors the condition of the brake and gives an audio-visual indi-

IVEDI S.C. DW

D

monitoring the brake switch and reminds you of the condition of the brake every time the brake is applied. The circuit uses an op-amp IC CA3140 (IC2) as voltage comparator and timer NE555 (IC3) in monostable configuration for alarm. Voltage comparator IC2 senses the voltage level

cation. When the brake is applied, the green LED blinks and the piezobuzzer beeps for around one second if the brake system is intact. If the brake fails, the red LED glows and the buzzer stops beeping. The circuit will work only in vehicles with negative grounding. It also gives an indication of brake switch failure. In hydraulic brake systems of vehicles, a brake switch is mounted on the brake cylinder to operate the rear brake lamps. The brake switch is fluidoperated and doesn’t function if the fluid pressure drops due to leakage. The fluid leakage cannot be detected easily unless there is a severe pressure drop in the brake pedal. This circuit senses the chance of a brake failure by

across the brake switch. Its non-inverting input (pin 3) gets half the supply voltage through potential divider resistors R3 and R4 of 10 kilo-ohms each. The inverting input (pin 2) of IC2 is connected to the brake switch through diode D1, IC 7812 (IC1) and resistor R2. It receives a higher voltage when the brake is applied. Normally, when the brake is not applied, the output of IC2 remains high and the red LED (LED1) glows. The output of IC2 is fed to trigger pin 2 of the monostable through coupling capacitor C2. Resistor R1 is used for the input stability of IC2. IC1 and C1 provide a ripple-free regulated supply to the inverting input of IC2. IC3 is wired as a monostable to give pulse output of one second. Tim-

ing elements

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