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commissioning of crude oil
PARADIP REFINERY
BOOT-3

COMMISSIONING MANUAL OF CRUDE SYSTEM

PREPARED BY : IOT INFRASTRUCTURE AND ENERGY SERVICES LIMITED

NOVEMBER’ 2013

CRUDE SYSTEM COMMISSIONING MANUAL
INDEX
CHAPTER-1 : INTRODUCTION AND SYSTEM DETAILS
CHAPTER-2: COMMISSIONING METHODOLOGY CRUDE TANK COMMISSIONING
A) CRUDE TANK COMMISSIONING BY GRAVITATION OF PHBPL CRUDE
B) CRUDE TANK COMMISSIONING BY CRUDE FROM SPM DIRECTLY
C) COMMISSIONING OF SOUTH JETTY CRUDE
D) COMMISSIONING OF CRUDE PUMPS
E) CRUDE DESPATCH TO AVU
F) INTER TANK TRANSFER

CHAPTER-3: 3.1 FACILITIES INSTALLED IN CRUDE TANKAGE 3.2 MECHANICAL 3.3 ELECTRICAL 3.4 CIVIL 3.5 INSTRUMENTATION

CHAPTER-4: COMMISSIONING REQUIREMENTS 4.1 STATUTORY CLEARANCE 4.2 COMMUNICATION 4.3 ACTION PLAN FOR COMMISSIONING 4.4 MATERIAL REQUIREMENT

CHAPTER-5: PRE-COMMISSIONING ACTIVITIES 5.1 PRE-COMMISSIONING CHECK LIST 5.2 TEST REQUIREMENTS 5.3 PRE-COMMISSIONING

CHAPTER-6: RESPONSIBILITIES FOR COMMISSIONING 6.1 COMMISSIONING TEAM 6.2 MECHANICA 6.3 ELECTRICAL & INSTRUMENTATION 6.4 OPERATION

CHAPTER- 1
1.0 INTRODUCTION AND SYSYTEM DETAILS:
IOT Utkal Energy Services Limited is a consortium of IOT, OT and IVRCL. IOT is a 50:50 joint venture company of Indian Oil Corporation Limited (IOCL) and Oil tanking Gmbh (based in Hamburg, Germany). The contract for Installation, Operation and Maintenance of crude and finished product tankage facility at Paradeep Refinery Project, Paradeep is awarded to IOT Utkal Energy Services Limited (IOTUESL) on Build-Own- Operate-Transfer (BOOT) Basis for 15 years from the date of commissioning.

IOT, one of the parent companies of IOTUESL is handling Petroleum storage and distribution, related Operations and Engineering activities for Oil Industries in India and Abroad.

This Tankage facility is constructed as state-of-art technology which is fully automated. It meets the requirements of all
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