Cross Docking
Strategic Logistics Management
Crossdocking
• In Cross Docking, Inbound materials are directed to outbound doors and are directly loaded into outbound trucks OR
“Staged” for a very brief time period before loading
• Inbound product flow is synchronized with outbound product flow to essentially eliminate storage of inventory Strategic Logistics Management
Crossdocking
Can accomplish significant reductions in total costs and in lead times in a supply chain
“Crossdock facilities” act as transfer points
Strategic Logistics Management
A
B
Traditional Distribution
A
A
Warehous e B
B
Supplier s A
•
•
•
•
•
•
Receiving
Putaway
Storage
Replenishment
Picking
Shipping
B
Stores
4
Strategic Logistics Management
A
B
Crossdocking
A
A
Crossdock
Facility
B
B
Supplier s A
• Receiving
• Staging (<24hr)
• Shipping
B
Stores
4
Strategic Logistics Management
Applicability of Crossdocking has Increased
Fierce competition in all industries, especially retail
Companies cooperating with supply chain partners to reduce the system-wide costs
Internet allows companies to communicate among each other in real time
Costs significantly lower than the past
6
Strategic Logistics Management
Types of Crossdocking
.
.
Pre- Distribution Cross Docking
Post- Distribution Cross Docking
7
Strategic Logistics Management
In pre-distribution cross-docking, the customer is assigned and information is sent to vendor before the shipment leaves, so it arrives to the cross-dock bagged and tagged for transfer.
In post-distribution cross-docking, the cross-dock itself allocates material to its stores.
For example: Cross-dock at a Wal-Mart might receive 20 pallets of
Tide detergent without labels for individual stores. Workers at the cross-dock allocate 3 pallets to Store 23, 5 pallets to Store 14, and so on. Strategic Logistics Management
Crossdocking – Type 01
Crossdock
Supplier
Preallocated
1
2
3