Preview

Incorporating the Cost of Quality in Supply Chain Design

Powerful Essays
Open Document
Open Document
6521 Words
Grammar
Grammar
Plagiarism
Plagiarism
Writing
Writing
Score
Score
Incorporating the Cost of Quality in Supply Chain Design
The current issue and full text archive of this journal is available at www.emeraldinsight.com/1355-2511.htm

Incorporating the cost of quality in supply chain design
Amar Ramudhin
Department of Automated Manufacturing Engineering, ´ ´ Ecole de Technologie Superieure, Montreal, Canada, and

Incorporating the cost of quality 71

Chaher Alzaman and Akif A. Bulgak
Department of Mechanical and Industrial Engineering, Concordia University, Montreal, Canada
Abstract
Purpose – This paper aims at exploring the challenges of introducing a model integrating the Cost of Quality (COQ) into the modeling of a supply chain network. Design/methodology/approach – This paper introduces a comprehensive supply chain model that minimizes a series of costs, in which COQ is integrated. Findings – The scenario of incorporating COQ in supply chain network design will ensure the lowest overall cost, because it reduces the probability of defects and hence the probability of additional cost which might be due to corrective action. Practical implications – With many industries today on the quest of improving their quality systems, finding ways to reduce nonconformities and failure of products is crucial. In industries such as the aerospace industry, the variable production cost is high; hence producing extra parts to compensate for defectives would be a costly option. Originality/value – While COQ is a very good indicator of how much poor quality is costing a company, no work has been published in regard to integrating COQ into supply chain modeling. Keywords Supply chain management, Quality costs, Mathematical programming Paper type Research paper

Introduction A supply chain can be defined as an integrated process of various business entities interacting with each other to source, process and distribute value added products or services to customers. Those business entities can be generally categorized in four categories: suppliers, manufacturers, distributors and retailers



References: Arntzen, B.C., Brown, G.G., Harrison, T.P. and Trafton, L.L. (1995), “Global supply chain management at digital equipment corporation”, Interfaces, Vol. 25 No. 1, pp. 69-93. Beamon, B.M. (1998), “Supply chain design and analysis: models and methods”, International Journal of Production Economics, Vol. 55, pp. 281-94. Breitman, R.L. and Lucas, J.M. (1987), “PLANETS: a modeling system for business planning”, Interfaces, Vol. 17, January-February, pp. 94-106. British Standards Institution (1991), Quality Vocabulary – Quality Concepts and Related Definitions, BS 4778: Part 2, British Standards Institution, London. British Standards Institution (1995), Quality Management and Quality Assurance-Vocabulary, BS EN ISO 8402, British Standards Institution, London. Cakravastia, A., Toha, I.S. and Nakamura, N. (2002), “A two-stage model for the design of supply chain networks”, International Journal of Production Economics, Vol. 80, pp. 231-48. Camm, J.D., Chorman, T.E., Dill, F.A., Evans, J.R., Sweeney, D.J. and Wegryn, G.W. (1997), “Blending OR/MS, judgment, and GIS: restructuring P&G’s supply chain”, Interfaces, Vol. 27 No. 1, January-February, pp. 128-42. Campanella, J. (1991), Principles of Quality Costs; Principles, Implementation and Use, 3rd ed., ASQ Quality Press, Milwaukee, WI. Chopra, S. and Meindl, P. (2001), Supply Chain Management: Strategy, Planning, and Operation, Prentice-Hall, Upper Saddle River, NJ. Christy, D.P. and Grout, J.R. (1994), “Safeguarding supply chain relationships”, International Journal of Production Economics, Vol. 36, pp. 233-342. Cohen, M.A. and Lee, H.L. (1988), “Strategic analysis of integrated production-distribution systems: models and methods”, Operations Research, Vol. 36 No. 2, pp. 216-28. Cohen, M.A. and Lee, H.L. (1989), “Resource deployment analysis of global manufacturing and distribution networks”, Journal of Manufacturing and Operations Management, Vol. 2, pp. 81-104. Jayaraman, V. and Ross, A. (2005), “A simulated annealing methodology to distribution network design and management”, European Journal of Operational Research, Vol. 144, pp. 629-45. Juran, J.M. (1979), Quality Control Handbook, 3rd ed., McGraw-Hill, New York, NY. Lee, H.L. and Billington, C. (1993), “Material management in decentralized supply chains”, Operations Research, Vol. 41 No. 5, pp. 835-47. Melo, M.T., Nickel, S. and Saldanha de Gama, F. (2005), “Dynamic multi-commodity capacitated facility location: a mathematical modeling framework for strategic supply chain planning”, Computers and Operations Research, Vol. 33, pp. 181-208. Min, H. and Zhou, G. (2002), “Supply chain modeling: past, present, and future”, Computers and Industrial Engineering, Vol. 43, pp. 231-49. JQME 14,1 86 Pyke, D.F. and Cohen, M.A. (1993), “Performance characteristics of stochastic integrated production-distribution systems”, European Journal of Operational Research, Vol. 68 No. 1, pp. 23-48. Roden, S. and Dale, B.G. (2001), “Quality costing in a small engineering company: issues and difficulties”, The TQM Magazine, Vol. 13 No. 6, pp. 389-99. Santoso, T., Ahmed, S., Goetschalckx, M. and Shapiro, A. (2005), “A stochastic programming approach for supply chain network design under uncertainty”, European Journal of Operational Research, Vol. 167, pp. 96-115. Svoronos, A. and Zipkin, P. (1991), “Evaluation of one-for-one replenishment policies for multi-echelon inventory systems”, Management Science, Vol. 37 No. 1, pp. 68-83. Towill, D.R. (1991), “Supply chain dynamics”, International Journal of Computer Integrated Manufacturing, Vol. 4 No. 4, pp. 197-208. Vidal, C.J. and Goetschalck, M. (2000), “Modeling the effect of uncertainties on global logistics systems”, Journal of Business Logistics, Vol. 21 No. 1, pp. 95-121. Voudouris, V.T. (1996), “Mathematical programming techniques to debottleneck the supply chain of fine chemical industries”, Computers and Chemical Engineering, Vol. 20, pp. s1269-74. Further reading Geoffrion, A. and Graves, G. (1974), “Multi-commodity distribution system design by Benders decomposition”, Management Science, Vol. 29 No. 5, pp. 822-44. Newhart, D.D., Stott, K.L. and Vasko, F.J. (1993), “Consolidating product sizes to minimize inventory levels for a multi-stage production and distribution systems”, Journal of the Operational Research Society, Vol. 44 No. 7, pp. 637-44. Corresponding author Amar Ramudhin can be contacted at: amar.ramudhin@etsmtl.ca To purchase reprints of this article please e-mail: reprints@emeraldinsight.com Or visit our web site for further details: www.emeraldinsight.com/reprints

You May Also Find These Documents Helpful

  • Powerful Essays

    Bjb Business Plan

    • 2427 Words
    • 10 Pages

    Foster, T. S. (2007). Managing quality; integrating the supply chain (3rd ed.). Upper Saddle River, NJ: Pearson, Prentice Hall…

    • 2427 Words
    • 10 Pages
    Powerful Essays
  • Better Essays

    Gb 570

    • 1311 Words
    • 6 Pages

    References: Atkinson, W., (2010), The role of quality in supply chain efficiency, Cygnus Business Media.…

    • 1311 Words
    • 6 Pages
    Better Essays
  • Powerful Essays

    Siddiqui, F., Haleem, A., & Wadhwa, S. (Jul-Sep2009). Role of Supply Chain Management in Context of Total Quality Management in Flexible Systems: A State-of the-Art Literature Review. Global Journal of Flexible Systems Management , Vol. 10 Issue 3, p1-14, 14p, 7 Diagrams, 1 Chart, 2 Graphs.…

    • 3169 Words
    • 13 Pages
    Powerful Essays
  • Good Essays

    Bjb Management Strategy

    • 831 Words
    • 4 Pages

    References: Foster, S. T. (2007). Managing quality: Integrating the supply chain (3rd ed). Retrieved from…

    • 831 Words
    • 4 Pages
    Good Essays
  • Powerful Essays

    Nissan Cogent Case Study

    • 2088 Words
    • 9 Pages

    “All activities associated with the flow and transformation of goods from raw material stage (extraction), through to the end user as well as the associated information flows. Material and information flow both up and down the supply chain. Supply Chain Management (SCM) is the integration of these activities through improved supply chain relationships, to achieve a sustainable competitive advantage”. (Southey.P 2011).…

    • 2088 Words
    • 9 Pages
    Powerful Essays
  • Powerful Essays

    The title of this poem identifies time and place precisely and this presents a strong image. The poem depicts a group of immigrants waiting to depart on a train and start another physical journey. Central Station is the hub of Sydney railway network especially in 1951 since travel by plane and car was rare and the station was overcrowded with commuters. The interval in the physical journey of the train and the waiting at the station reflects the composer’s apprehension and curiosity towards the impending physical journey where the destination is unknown.…

    • 1622 Words
    • 7 Pages
    Powerful Essays
  • Better Essays

    Mellat-Parast, M. (2013). Supply chain quality management. International Journal of Quality & Reliability Management, 30(5), 511-529. doi:10.1108/02656711311315495…

    • 1627 Words
    • 5 Pages
    Better Essays
  • Best Essays

    To purchase reprints of this article please e-mail: reprints@emeraldinsight.com Or visit our web site for further details: www.emeraldinsight.com/reprints…

    • 5125 Words
    • 147 Pages
    Best Essays
  • Satisfactory Essays

    Fireside Tire Company

    • 377 Words
    • 2 Pages

    References: Coyle, J., Langley, J.C., Gibson, B.J., Novack, R.A., and Bardi, E.J. (2008). Supply Chain Management: A logistics perspective. South-Western Publishing. Mason, Ohio…

    • 377 Words
    • 2 Pages
    Satisfactory Essays
  • Best Essays

    Bessant, J & Lamming, R. (1999) Managing successful total quality relationships in the supply chain. European Journal of Purchasing and Supply Management, 1(1), 7-18…

    • 1606 Words
    • 7 Pages
    Best Essays
  • Good Essays

    References: Croxton, K., S. Garcia-Dastugue, and D. Lambert, “The Supply Chain Management Processes,” The International Journal of Logistics Management, V. 12, No. 2, 2001, pp. 13–36.…

    • 18417 Words
    • 74 Pages
    Good Essays
  • Good Essays

    Role of Stakeholder Paper

    • 601 Words
    • 3 Pages

    References: Foster, S. T. (2007). Managing quality; Integrating the supply chain (3rd ed.), Upper Saddle River, NJ: Pearson Prentice Hall.…

    • 601 Words
    • 3 Pages
    Good Essays
  • Powerful Essays

    A Supply Chain is the steps necessary for a manufacturer to procure materials, build a product, and transport the product to consumers. The consumers buy the products based on a combination of cost, quality, availability, maintainability and reputation factors. They hope these products will live up to their needs and expectations.…

    • 1646 Words
    • 7 Pages
    Powerful Essays
  • Good Essays

    Foster, T. S. (2007). Managing Quality: Integrating the Supply Chain (3rd ed.). Upper Saddle River, NJ: Pearson Prentice Hall.…

    • 667 Words
    • 3 Pages
    Good Essays
  • Powerful Essays

    Over the last 30 years, the manufacturing industry has undergone a notable shift in terms of pushing geographic and cultural boundaries. An increased dependence on global trade, offshore labor and a worldwide supply chain are the determining factors for where, what, when and how produced goods reach consumers in an increasingly level global playing field. This shift has been particularly prevalent in the automotive sector, as automotive manufacturers obtain parts from hundreds of suppliers, and the standards for quality are becoming more stringent. A complex organizational structure is therefore required to line up the end-to-end logistics of supply chain management, financials, customer relations and human resources. With a centrally developed and coordinated manufacturing strategy, individual facilities must execute the various tactics for quality management. In this environment, opportunities for business success can be fleeting. Even under ideal circumstances, an unforeseen, outlying factor can determine whether a company wins or loses an important contract. It is critical to establish a competitive advantage in order to simply maintain profits, let alone increase revenues. Businesses can simultaneously reduce costs and remain competitive by investing in process improvements that increase quality. For example, identifying and implementing efficiencies in…

    • 2058 Words
    • 59 Pages
    Powerful Essays