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Introduction to Process Safety Principles

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Introduction to Process Safety Principles
10/21/2011

Introduction to Process Safety
Principles
Dr. Angela E. Summers
President, SIS
SIS-TECH
TECH Solutions, LP
AIChE Regional 2011 Process Technology Conference
Young Professional (YP) Session

Contents

What is Process Safety?

Standards and Rules

Resources for a Young Professional (YP)

1

10/21/2011

What is Process Safety?
Industry Success:
Illness and injury statistics now dominant metric. Industry has driven down rate

Personal Safety is:
Classic worker health and safety ‘Slips, Trips, and Falls’
Protective Equipment
Hot work permits
Industrial Hygiene

What is Process Safety?

Process Safety is:
Major Accident
Prevention
Fires, Explosions, Toxics
Accidental chemical releases Unintended reactions

Industry success:
New or modified standards and practices covering process safety, instrumentation and controls, mechanical integrity, operator procedures, procedures and management systems.

2

10/21/2011

What is Process Safety?

Process Safety is:

Personal Safety is:

Major Accident
Prevention
Fires, Explosions, Toxics
Accidental chemical releases Unintended reactions

Classic worker health and safety ‘Slips, Trips, and Falls’
Protective Equipment
Hot work permits
Industrial Hygiene

Process Safety - On-shore
Federal Agency
Occupational Safety and Health Administration
(OSHA)

Promulgated – 1990
– Clean Air Act Amendments

Standard
– OSHA 1910
1910.119
Process Safety Management (PSM)
119 “Process of Highly Hazardous Chemicals”

Applies - now
– Locations with specific chemicals and quantities

3

10/21/2011

Process Safety – Offshore
– Outer Continental Shelf
Federal Agency
– US Bureau of Ocean Energy Management
Management,
Regulation and Enforcement (BOEMRE)

Ruling - Sept. 2010
– Workplace Safety Rule on Safety and Environmental
Management Systems (SEMS)

Standards
– API RP 75
– 30 CFR Part 250, Subpart S

Applies - Comply by Nov. 15, 2011

Practical Limitation:
This presentation cannot cover all elements of PSM or SEMS.

4

10/21/2011

Everyday



References: Department of Labor Occupational Safety and Health Administration, 1994 (reprinted)

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