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Operations in a Cold Rolling Mill

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Operations in a Cold Rolling Mill
List of Graphs
Page No.
1.1: Trend line showing voluntary labour turnover………………………………12
1.2 Market Share of major steel producers in India………………………………15
4.1: ABC Classification of inventory items in ATPL…………………………….58

List of Figures 1.1 The four factors of production……………………………………………….10 1.2 The Channels of distribution used by ATPL…………………………………20 1.3 The Production Process………………………………………………………27 1.4 The line diagram of a Tube-Mill……………………………………………..30 1.5 The layout of Cold Rolling Mill at Baddi Works……………………………31 1.6 The drivers of quality………………………………………………………...34
4.1 Inventory Control Model…………………………………………………….46
4.2 Value Chain Analysis………………………………………………………..51
4.3 ABC Analysis………………………………………………………………..57

Contents
Page No.
List of Graphs & Figures…………………………………………………5 Executive Summary……………………………………………………..7 Chapter 1Introduction……………………………………………………………8 1.1 Background of the problem………………………………………….9 1.2 Overview of Steel Sector in India……………………………………13 1.3 About the Organisation………………………………………………16 1.4 A brief about metal working…………………………………………21 1.5 Quality Control………………………………………………………32 1.6 Ordering Strategy…………………………………………………….36
Chapter 2 Literature Review…………….……………………………………....37
Chapter 3 Research Methodology……………………………………………....39
Chapter 4 Data Analysis………………………………………………………...42
Chapter 5 Recommendations…………...………………………………………59
Chapter 6 Limitations………….………………………………………………..62
Chapter 7 References……………………………………………………………64
Annexure : Questionnaire…………………………….……………….....65

Executive Summary
Every organization, big or small, depends on materials and services from other organizations to varying extents. Various materials used as inputs, such as raw materials, consumables & spares, are required to be purchased and made available to the shops / users as & when needed to ensure uninterrupted production. Therefore, efficient



References: Tamkin 2007 an early model by Allen & Meyer (1990) Ellis & Sorenson 2007

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