You can prepare phenols in large quantities by the pyrolysis of the sodium salt of benzene sulfonic acid, by the Dow process, and by the air oxidation of cumene. Each of these processes is described below. You can also prepare small amounts of phenol by the peroxide oxidation of phenylboronic acid and the hydrolysis of diazonium salts.
Pyrolysis of sodium benzene sulfonate
In this process, benzene sulfonic acid is reacted with aqueous sodium hydroxide. The resulting salt is mixed with solid sodium hydroxide and fused at a high temperature. The product of this reaction is sodium phenoxide, which is acidified with aqueous acid to yield phenol.
Dow process
In the Dow process, chlorobenzene is reacted with dilute sodium hydroxide at 300°C and 3000 psi pressure. The following figure illustrates the Dow process.
Air oxidation of cumene
The air oxidation of cumene (isopropyl benzene) leads to the production of both phenol and acetone, as shown in the following figure. The mechanisms for the formation and degradation of cumene hydroperoxide require closer looks, which are provided following the figure.
Cumene hydroperoxide formation. The formation of the hydroperoxide proceeds by a free radical chain reaction. A radical initiator abstracts a hydrogen‐free radical from the molecule, creating a tertiary free radical. The creation of the tertiary free radical is the initial step in the reaction.
In the next step, the free radical is attracted to an oxygen molecule. This attraction produces the hydroperoxide free radical.
Finally, the hydroperoxide free radical abstracts a hydrogen free radical from a second molecule of cumene to form cumene hydroperoxide and a new tertiary free radical.
Cumene hydroperoxide degradation. The degradation of the cumene hydroperoxide proceeds via a carbocation mechanism. In the first step, a pair of electrons on the oxygen of the