Preview

Production Process

Powerful Essays
Open Document
Open Document
28880 Words
Grammar
Grammar
Plagiarism
Plagiarism
Writing
Writing
Score
Score
Production Process
PULP AND PAPER MANUFACTURING
I

5
II III IV V VI

Introduction

Overview of pulp and paper manufacturing processes

Environmental and economic context for the recommendations

Recommendations for purchasing paper made with environmentally preferable processes

Implementation options

Answers to frequently asked questions

170

I. INTRODUCTION

PULP AND PAPER MANUFACTURING
This chapter and the Paper Task Force recommendations on pulp and paper manufacturing are intended to: • Enhance the awareness and knowledge of purchasers and users

This chapter presents the Paper Task Force’s recommendations and implementation options for buying paper products made with environmentally preferable manufacturing processes. It also provides a summary of the supporting rationale for the recommendations and an overview of pulp and paper manufacturing processes.

How Is Pulp and Paper Manufacturing Relevant to Purchasers?
Pulp and paper manufacturing accounts for the vast majority of the environmental impacts of the paper lifecycle. The manufacturing process that transforms wood from trees into thin, uniform paper products requires the intensive use of wood, energy and chemicals. This process also consumes thousands of gallons of a finite resource, clean water, to make each ton of paper. Pollution literally represents a waste of these resources, in the form of air emissions, waterborne wastes (effluent), solid waste and waste heat. Among primary manufacturing industries, for example, paper manufacturing is the fourth-largest user of energy and the largest generator of wastes, measured by weight.1 The paper industry and the nation’s environmental laws have done much to reduce the environmental impacts of pulp and paper manufacturing over the last 25 years. In this resource-intensive industry, however, environmental issues will always be an intrinsic part of manufacturing, especially since awareness of these impacts has increased among communities near mills

You May Also Find These Documents Helpful

  • Powerful Essays

    Wgu Gke2 Task 2

    • 1230 Words
    • 5 Pages

    World Bank Group. (1998). Pollution Prevention and Abatement Handbook: Pulp and Paper Mills. Washington D.C.: Environment…

    • 1230 Words
    • 5 Pages
    Powerful Essays
  • Good Essays

    Macville Enewsletter

    • 820 Words
    • 4 Pages

    | Did you know the Government...The Government has many pieces of legislation designed to protect the environment, companies are required to abide by these. One such piece of legislation is the ‘Waste Reduction and Recycling Bill 2011’, it sets out guidelines to help reduce the amount of waste produced and recover resources where possible. The bill sets out the preferred order in which waste and resource management options should be considered: 1. REDUCE and AVOID unnecessary resource consumption and waste generation; 2. RE-USE waste resources without further manufacturing; 3. RECYCLE waste resources to make the same or different products; 4. RECOVER waste resources, including the recovery of energy; 5. TREAT waste before disposal, including reducing the hazardous nature of waste; 6. DISPOSE of waste only if there is no viable alternative.It’s interesting to note that the last option should always be disposal and that there are many options available to us all to avoid that option and minimize waste.A Macville Success StoryRecently Macville conducted an audit of our resource usage and uncovered some home truths that were less than satisfactory. So we decided to make a change for the better and set ourselves some challenges to turn things around. One area that we focused on was our need to print, and we wanted to reduce this to save on paper, toner and servicing of the printers and copiers. We set the challenge to reduce our printing by 20% over a 2 month period. This was no easy feat, and in order to achieve this, we had to re-think the way we did business.With new procedures in place at the end of the first two months all costs were down. Our monthly paper consumption went from 599 reams to 479, reducing costs by $477.60. Toner costs dropped from $686 to 548.80 and cost of…

    • 820 Words
    • 4 Pages
    Good Essays
  • Powerful Essays

    Forrest Hill Case Analysis

    • 1601 Words
    • 7 Pages

    The environment in which Forest Hill Paper Company operates in is a cyclical environment with upswings every three to four years. Due to the cyclical nature of the industry, customers try to anticipate times when they would not be able to get paper by ordering large quantities of paper at certain times and none at others. Because of this, FHPC has times when they are flushed with orders and cannot meet them with their production capabilities, and times when they are not running at optimal levels due to lack of demand. Along with this issue, the market share for domestic paperboard has been steadily declining. The most significant reason there is a decline in market share is the moving trend toward plastic and more environmentally friendly forms of paperboard. In general throughout the industry, companies have made little effort to expand capacities of the production facilities. At times the demand greatly exceeds the capacity of any one production plant. In boom times the industry as a whole experiences great increases in selling price for the paperboard products for most of the grades of paper.…

    • 1601 Words
    • 7 Pages
    Powerful Essays
  • Powerful Essays

    Operations Management

    • 3503 Words
    • 15 Pages

    How Paper is Made (1998). In Pulp and Fiber Products. Retrieved September 17, 2011, from…

    • 3503 Words
    • 15 Pages
    Powerful Essays
  • Good Essays

    Paper is actually more expensive but is biodegradable. Paper production can cause almost twice as much CO2 emissions and energy consumption as creating plastic or styrofoam products. Some paper cups are also not recyclable if they have a wax coating on them. Producing paper cups can also take more material by weight to produce for proper insulation compared to styrofoam and plastic cups. In this study done by Rowan University, the question of whether paper, plastic, or styrofoam cups were environmentally friendly was researched.…

    • 604 Words
    • 3 Pages
    Good Essays
  • Better Essays

    Hemp

    • 1481 Words
    • 6 Pages

    Fewer caustic and toxic chemicals are used to make paper from hemp than are used to make paper from trees - LESS POLLUTION!…

    • 1481 Words
    • 6 Pages
    Better Essays
  • Powerful Essays

    If you can’t go paperless, buy recycled paper from local businesses to cut down the energy used producing new paper, save trees, and save fuel in transportation.…

    • 1920 Words
    • 8 Pages
    Powerful Essays
  • Better Essays

    Paper vs Plastic

    • 1259 Words
    • 6 Pages

    Paper is derived from trees, which is a renewable resource. To create paper, the logging industry must first find and mark all the trees to be felled. The trees are then cut down and removed from the area, mostly by truck. “Trees must dry at least three years before they can be used” (“Paper vs. Plastic,” par. 5). The bark is stripped from the tree, cut into one inch squares, and cooked in extreme heat. The wood chips are then broken down into a pulp by soaking in a limestone and sulfurous acid bath for eight hours. “It takes approximately three tons of wood chips to make one ton of pulp” (“Paper vs.…

    • 1259 Words
    • 6 Pages
    Better Essays
  • Powerful Essays

    |Water Relevance |Consumption of 1381.3 litres of |No significant consumption of |No significant impact | |Water used to recycle the paper |…

    • 1787 Words
    • 8 Pages
    Powerful Essays
  • Powerful Essays

    Sustainability Assignment

    • 1541 Words
    • 7 Pages

    The procurement of trees can occur either when rights are sold to cut down trees on land that is set to be urbanized or when commercial tree farms are sowed, grown, cut, resowed on the same land. Both means take energy, but the former takes a more natural, less energy intensive path, while the latter takes more energy input from the use of fossil fuels to power the machines to plant, sow and maintain the tree farms. Once the trees are felled, requiring energy input, it is converted to pulp. The transformation of tree chips into pulp and then paper is an energy intensive endeavor, taking fossil fuel inputs to form and shape the paper into a specific product. Some paper products take more processing in order to obtain the final product. Paper that needs to be white, undergoes a bleaching process, taking an input of chemicals and more fossil fuels, which may lead to the contamination of water resources. Once the final paper product is produced, it needs to be moved to market, which again is fossil fuel intensive. The use of diesel, oil and gasoline is not only used to transport the paper product but also used by the consumer of to move the paper product to its final destination. Lastly, once the paper product is no longer needed it is either put into in a landfill or it begins a recycling phase, which uses fossil fuels to move the waste paper and then transform it back into a pulp.…

    • 1541 Words
    • 7 Pages
    Powerful Essays
  • Powerful Essays

    Padgett Paper

    • 898 Words
    • 4 Pages

    the business, and knowledge of the firm value. This company has high levels of equity…

    • 898 Words
    • 4 Pages
    Powerful Essays
  • Better Essays

    Life Cycle Assessment (LCA) is a tool for the systematic evaluation of the environmental aspects of a product or service system through all stages of its life cycle.1Understanding the environmental impacts of your operations, products, services or technology will improve humankind’s relationship to the environment, but is also a strategy to ensure a business’s viability in today’s rapidly evolving economies. As we, embark in our first venture challenge; I will conduct a life cycle assessment (LCA) on the laser printer ink toner used in printing our product labels and its carbon footprint impact on the environment. The five different stages of the LCA that…

    • 1188 Words
    • 5 Pages
    Better Essays
  • Powerful Essays

    Pulp and Paper

    • 9119 Words
    • 37 Pages

    The $165 billion pulp, paper, and allied products industry supplies the United States with approximately 300 kg of paper per person per year. More than 300 pulp mills and more than 550 paper mills support its production. A typical pulp mill uses approximately 64 m3 of water per metric ton of pulp, and the combined pulp and paper manufacturers release approximately 100 thousand metric tons of toxic chemicals per year into the air, water, or land. The total annual corrosion costs for the pulp, paper, and paperboard industry, as determined as a fraction of the maintenance cost, is approximately $1.97 billion to $9.88 billion (average $5.928 billion per year). These estimates are between 1.2 percent and 6.0 percent of the total sales for the entire U.S. pulp and paper industry. The cost of corrosion for the pulp industry was only estimated at approximately $808.5 million per year. Paper production consists of a series of processes and can be roughly divided according to the five major manufacturing steps: (1) pulp production, (2) pulp processing and chemical recovery, (3) pulp bleaching, (4) stock preparation, and (5) paper manufacturing. Each manufacturing step has its own corrosion problems related to the size and quality of the wood fibers, the amount of and temperature of the process water, the concentration of the treatment chemicals, and the materials used for machinery construction. Examples of corrosion affecting production are: (1) corrosion products polluting the paper and (2) corrosion of rolls scarring the sheets of paper. Corrosion of components may also result in fractures or leaks in the machines, causing production loss and safety hazards.…

    • 9119 Words
    • 37 Pages
    Powerful Essays
  • Satisfactory Essays

    The report firstly introduced Cellulose pulp basic information included Cellulose pulp definition classification application industry chain structure industry overview; international market analysis, China domestic market analysis, Macroeconomic environment and economic situation analysis, Cellulose pulp industry policy and plan, Cellulose pulp product specification, manufacturing process, cost structure etc.…

    • 816 Words
    • 4 Pages
    Satisfactory Essays
  • Good Essays

    Paper

    • 1012 Words
    • 5 Pages

    To make pulp from wood, a chemical pulping process separates lignin from cellulose fibers. This is accomplished by dissolving lignin in a cooking liquor, so that it may be washed from the cellulose fibers. This preserves the length of…

    • 1012 Words
    • 5 Pages
    Good Essays

Related Topics