Statement of Scope and Goals
The objective of Riordan Manufacturing is to create a newly designed Systems Development Life Cycle or SDLC. That is to deliver high quality systems, provide effective and strong management control measures thru various projects, and maximize productivity of designated systems. The goal is to enhance development within operational measure of the company’s processes, improve efficiency of production and service delivery throughout different departments, and create a positive impact in manufacturing and operational costs in supply of materials and manufacturing (Apollo Group, Inc., 2006).
The goals that have been requested are to reduce cost through process improvement and reduce operating costs. Develop and deliver product in a timely fashion, remembering that customer satisfaction is crucial. Develop and MRP process and tools that reduce cost and cycle time. Saving money is the ultimate goal. What is needed for the company is an MRP system that can track and manage raw materials and a finished product inventory across all of their plants (Apollo Group, Inc., 2006). The requirements consist of three parts: technical requirements, functional requirements, and general requirements. Technical requirements include software and hardware components including growth and maintenance. Functional requirements include inputs and outputs of the system user interface and projected enhancements. Maintenance and support fall under the general requirements and all documentation and training needs.
Supporting Measures for Success
One way to measure success of the current project is the actual cost reduction that is asked for by the company. Time management and the time it takes to actually complete the project is another way to verify whether the project is a success. The project must also meet the technical, functional, and general requirements suggested by Riordan Manufacturing for the project to be successful. Remembering at all times that customer satisfaction and cost reduction is the ultimate goal of the company.
Summary of Project Feasibility
Riordan Manufacturing has a request for an evaluation for the development of an MRP system to track and manage their raw materials and the finished product inventory across all their plants. To obtain this evaluation, a Systems Development Life Cycle process (SDLC) will be used. In particular, the waterfall method of a SDLC will be used. This stage of the project examines the view of the project and sets the goals (Kay, 2002). Riordan Manufacturing is looking to the reduction of raw materials and finished goods inventory costs. This reduction of raw materials and inventory costs will allow Riordan Manufacturing to focus on better efficiency and reduced cost of manufacturing throughout their plants. This project will be integrated into the existing database. The SDLC will list all involved parties of the project. Systems analysts, software programmers, and end-users will play a role in the development. Areas to be examined will include current cost of raw materials and finished goods inventory. These costs will be compared to the costs of the finished project.
Current Business Process Summary
The diagram below demonstrates the SDLC method using the waterfall model. Typically, the waterfall method calls for a 10 step process in the development of the project. These stages can often be combined, depending on the scope and size of the project (Waterfall Method, 2007).
Proposed System Requirement List with Measurable and Objective Terms
Riordan Manufacturing has four main offices. The corporate offices are located in San Jose, CA. The San Jose facility uses an IBM pSeries 6E4 Unix ERP/MRP server that communicates over a T1. Riordan Manufacturing has a Custom Plastics Plant in Pontiac, MI. The Pontiac facility uses a RS6000 IBM AIX UNIX MRP II server and a HP-UX UNIX ERP server communicating over a fractional T1 (256k) line. Riordan has a Plastic Fan Plant in Hangzhou, China. The Hangzhou facility uses an IBM pSeries 6E4 UNIX ERP/MRP server communicating over a T1.
The IT Department of Riordan Manufacturing should consider upgrading to PlexOnline’s system that has both components that are purchased and a monthly subscription fee for each plant. With monthly subscriptions, Riordan Manufacturing will not need to implement upgrade processes as upgrades are continually performed by PlexOnline. Riordan Manufacturing will see increases in productivity, lower inventory levels, less waste of scrap materials, shorter lead times, compliance with other standards of manufacturing, and timely decision-making with better reporting capabilities with the PlexOnline system (ERP Software Systems Index for Manufacturing, n.d.). Each of the four Riordan plants would have an initial investment of $5,000 for the purchase of the hardware needed to use the PlexOnline system. Then each plant would have a monthly subscription fee for the services provided by PlexOnline (ERP Software Systems Index for Manufacturing, n.d.).
The system analysis of the Materials Requirements Planning (MRP) showed that an upgrade for all facilities to the MRP II/ERP system would allow Riordan Manufacturing to tie raw materials, sub-components and inventory systems to “marketing, finance, accounting, engineering, and human resources” (Material Requirements Planning, 2006). Each of the four facilities would also need to upgrade servers and line connections for optimal running of the database and more secure communication over the Internet.
Determination of Requirements
Evaluating the needs of Riordan Manufacturing has shown that there needs to be a more robust MRP system. Having such a system will allow for the inventory reduction of raw materials. The current system does not provide an efficient means to reduce the raw material inventory and does not met the future needs of Riordan Manufacturing. To accomplish the goals and requirements, a feasibility study will be performed. Soliciting feedback via interviews will be crucial to determining the correct requirements of the system. Within the MRP, several areas will be examined: Inventory supply and demand, control over purchase orders and the flow of inventory (Jonsson & Mattsson, 2008).
List of Confirmed Requirements To implement the PlexOnline system, Riordan Manufacturing would need to purchase hardware for each plant at a cost of $5,000 each. This would be mandatory to run the PlexOnline system. The PlexOnline system does not contain optional products at this time. Proposed System Process View The below process view shows the basic requirements that will be used during the MRP phase. The processes may be updated as the need arise but currently will serve as a focal point.
Functional Allocation Modeling (Kim)
Logical System Model (Kim) References
ERP Software Systems Index for Manufacturing. (n.d.). Top 10 ERP Software Systems. Retrieved May 23, 2011, from http://www.top10erp.org/plex-systems-products-22
Kay, R. (2002, May 14). Quickstudy: system development life cycle. Retrieved from
http://www.computerworld.com/s/article/71151/System_Development_Life_Cycle
Jonsson, P. P., & Mattsson, S. A. (2008). Inventory management practices and their implications on perceived planning performance. International Journal of Production Research, 46(7),
1787-1812. doi:10.1080/00207540600988071
Material Requirements Planning (2006). Encyclopedia of Small Business, eNotes.com. Retrieved from http://www.enotes.com/small-business-encyclopedia/ material-requirements-planning-mrp Waterfall Method Software Development Life Cycle. (2007). Skysigal. Retrieved from http://skysigal.xact-solutions.com/Resources/SoftwareDevLifeCycle/WaterfallMethodSDLC/tabid/600/Default.aspx
Apollo Group, Inc. (2006). Riordan Manufacturing. Retrieved May 13, 2011, from ecampus.phoenix.edu: https://ecampus.phoenix.edu/secure/aapd/cist/vop/Business/Riordan/RioMfgHome002.htm
References: ERP Software Systems Index for Manufacturing. (n.d.). Top 10 ERP Software Systems. Retrieved May 23, 2011, from http://www.top10erp.org/plex-systems-products-22 Kay, R. (2002, May 14). Quickstudy: system development life cycle. Retrieved from http://www.computerworld.com/s/article/71151/System_Development_Life_Cycle Jonsson, P. P., & Mattsson, S. A. (2008). Inventory management practices and their implications on perceived planning performance. International Journal of Production Research, 46(7), 1787-1812. doi:10.1080/00207540600988071 Material Requirements Planning (2006). Encyclopedia of Small Business, eNotes.com. Retrieved from http://www.enotes.com/small-business-encyclopedia/ material-requirements-planning-mrp Waterfall Method Software Development Life Cycle. (2007). Skysigal. Retrieved from http://skysigal.xact-solutions.com/Resources/SoftwareDevLifeCycle/WaterfallMethodSDLC/tabid/600/Default.aspx Apollo Group, Inc. (2006). Riordan Manufacturing. Retrieved May 13, 2011, from ecampus.phoenix.edu: https://ecampus.phoenix.edu/secure/aapd/cist/vop/Business/Riordan/RioMfgHome002.htm
You May Also Find These Documents Helpful
-
Each of the four Riordan Manufacturing offices is utilizing different software programs to manage their manufacturing, distribution, and inventory. This type of environments provides very little functionality. The efficiency of this is also overwhelming because each plant in essence is not communicating with each other over one system. All of this makes it difficult to track accurately inventory, generate meaningful reports, respond to the information requests from stakeholders, and to…
- 4147 Words
- 17 Pages
Best Essays -
Riordan Manufacturing is a worldwide fortune 1000 enterprise manufacturer of plastics with sole ownership by Riordan Manufacturing Industries. Custom plastic product parts akin to beverage containers and fan parts help generate company revenue of one billion. Riordan development and research carries out at the company’s R&D headquarters location in San Jose, California. Three additional Riordan production plants include locations in Pontiac, Michigan and Albany, Georgia with an international joint venture in Hang Zhou, China. Riordan employs a mere approximate of 550 people with company projections at $46 million a year. The U.S. Department of Defense rounds off Riordan’s primary customer basis in conjunction with aircraft and automotive manufacturers in addition to beverage makers.…
- 4177 Words
- 17 Pages
Best Essays -
Riordan Manufacturing is a global plastics manufacturer that was founded by Dr. Riordan in 1991. Dr. Riordan obtained several patents that later turned into commercial applications that developed his company in to a Fortune 1000 enterprise, employing 550 people with projected earnings of $46 million dollars and over $1 billion in revenues. In 1993 the company expanded from high tensile strength plastics and fans into producing plastic beverage containers. The company’s latest expansion was in 2000 when it opened operations in China. Riordan Manufacturing is the industry leader in using…
- 3105 Words
- 13 Pages
Best Essays -
Riordan Manufacturing Inc. is an internationally known and respected plastics company. They are an innovator when it comes to plastic injection molding. They are based throughout the United States and abroad. With all that this company has accomplished, it is astonishing that they have not brought their website up to the same standards.…
- 2502 Words
- 11 Pages
Better Essays -
Riordan Manufacturing is an industry leader in the field of plastic injection molding that has earned them international acclaim. (Apollo Group, Inc., 2004,). The mission that Riordan Manufacturing has embarked on will lead the company into the 21st century with a sound footing in the plastics manufacturing industry. In order for Riordan Manufacturing to be able to meet its customer 's needs and expectations, there needs to be systems in place that not only focuses on the quality but also the management of the manufacturing process.…
- 3150 Words
- 13 Pages
Powerful Essays -
Riordan Manufacturing is a global plastics manufacturer employing 550 people with projected annual earnings of $46 million. The company is wholly owned by Riordan Industries, a Fortune 1000 enterprise with revenues in excess of $1 billion (Riordan Manufacturing, 2013). The plastics that Riordan produced include beverage containers, custom plastic parts, and plastic fans which are made in three different facilities in Albany, Georgia, Pontiac, Michigan, and Hangzhou, China. Their corporate headquarters resides in San Jose, California where they conduct research and development. Riordan’s customers include automotive parts manufacturers, aircraft manufacturers, the Department of Defense, beverage makers and bottlers, and appliance manufacturers.…
- 1253 Words
- 4 Pages
Better Essays -
Riordan Manufacturing is one of the global leaders in the field of plastic injection molding owned by Riordan Industries. The company employing 550 people with projected annual earnings of $46 million. The corporate headquarters and research and development are located in San Jose, CA. The various manufacturing plants are located in Albany, GA, Pontiac, MI and Hangzhou, China. The company customers include some of the top automotive manufactures, airplane manufactures. From the company financial statement shows that the company in a good position on the market but the profits needs to be increased. The profit margin is lower than the industry average for Riordan .This means that Riordan have to keep its costs low and maximize profits to meet with than other companies doing the same business. The company current asset to liability ratio (current ratio) is approximately 2.87, which means that the company has twice current assets to the current liabilities.…
- 1099 Words
- 5 Pages
Better Essays -
Riordan Manufacturing is a company that employs 550 people with annual earnings of $46 million. They have three plants that they make custom plastic parts. Their mission statement to their employees is: We will maintain am innovative and team oriented environment. By assuring that our employees are well informed and properly supported, we will provide a climate focused on the long term viability of our company (Riordan Manufacturing, 2006).…
- 269 Words
- 2 Pages
Satisfactory Essays -
Riordan manufacturing is a plastic injection molding company based in San Jose. The company also has various operations in 3 other Michigan cities as well as one overseas office in China. “Riordan has a 46 million annual earning” and their major customers are automotive parts manufacturers, aircraft manufacturers, the Department of Defense, beverage makers, bottlers, and appliance manufacturers”, (UOP Virtual Organization, 2006). This company was started by a chemistry professor in 1993 and has expanded over the last 7 years. In 2006 Riordan has projected to increase their sales from 46 million to 50 million dollars but in order for Riordan to keep pace with its competitors they will need to look at choosing a better method of reporting and collecting their sales and marketing information technology system.…
- 1371 Words
- 6 Pages
Powerful Essays -
Riordan Manufacturing has grown from a small plastics research and development firm to a multinational plastics manufacturing power in the brief span of 14 years. This growth has seen Riordan expand their operation to multiple manufacturing and distribution points across North America and China. Riordan now services over 32 customers of varying size, including automotive parts manufacturers, aircraft manufacturers, the Department of Defense, appliance manufacturers, and beverage bottlers. This rapid growth, enabled through a series of acquisitions, an excellent product line, and aggressive sales, has enabled Riordan to increase market share while maintaining excellent customer relations and competitive pricing. However, this growth has presented the company with a variety of operational challenges that need to be addressed as Riordan Manufacturing, Inc. moves into 2005 and beyond.…
- 2476 Words
- 10 Pages
Powerful Essays -
Being a fortune 1000 enterprise and leader in the area of plastic injection molding, Riordan Manufacturing, Inc. has gained international praise on producing new and improved plastic designs with their “state of the art design capabilities.” (Virtual Organization) Riordan Manufacturing’s facilities are located in San Jose, CA; Albany, GA; Pontiac, MI; and Hangzhou, China. Some of their products include: plastic drink containers (GA), tailor-made plastic parts (MI), and plastic fan parts (China). All research and development is done at their corporate office in California. With these resources Riordan Manufacturing can implement most any needs a company may have.…
- 2861 Words
- 12 Pages
Powerful Essays -
Operations and logistics form the base of every organization, whether in manufacturing, service or nonprofit industries. Operations management and logistics within Riordan Manufacturing although not perfect has lead to Riordan becoming an industry leader in the field of plastic injection molding. Riordan’s current operations and logistics and suggestions for improvements will be described.…
- 985 Words
- 4 Pages
Good Essays -
Riordan Manufacturing, Inc. an industry leader in the field of plastic injection molding was founded by Dr. Riordan, a professor of chemistry in 1991. The company is now an “industry leader in the field of plastic injection molding” (Riordan, 2008). They have state-of-the-art design capabilities and created innovative plastic designs that have earned international…
- 3901 Words
- 16 Pages
Powerful Essays -
Riordan Manufacturing “is a plastics manufacturer employing 550 people with projected annual earnings of $46 million.” (Riordan, 2004) The company headquarters is located in San Jose, California and production sites within Pontiac, Michigan and Albany, Georgia. The Michigan location is responsible for the injection molding process, creating of dies, custom fabrication, design and coloring of plastics. The Georgia site creates unique plastic bottles as specified by the customer.…
- 2175 Words
- 9 Pages
Powerful Essays -
[pic] [pic] MANUAL TESTING Table of Contents |S.No |TITLE |Page. No | |1 |Introduction |4 | |1.1 | What is Testing |4 | |1.2 | What is the need of testing |4 | |1.3 | What are the benefits of testing |4 | |1.4 | Roles of a tester |4 | |2 |Software Development Life Cycle |5 | |2.1 | Water Fall Model |6 | |2.2 | V-Model |7 | |2.3 | Spiral Model |9 | |2.4 | Incremental Model |10 | |2.5 | Iterative model |11 | |3 |Verification and Validation Process |12 | |3.1 |Verification |13 | |3.1.1 | Inspections |13…
- 14054 Words
- 57 Pages
Powerful Essays