Chemical Process Simulation and Design
L1 - Introduction
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Process modeling: Concept 1
Identification: our objective is to find structure, R of the process.
We must know the input, I and output, O parameters. I
R?
O
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Process modeling: Concept 2
Simulation: our objective is to get the value of O.
We know the structure of the model, R and we can simulate what the output, O for the given input, I.
I
R
O?
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Process modeling : Concept 3
Optimization: our objective is to minimize the usage of raw material subject to output, O and model, R constraints. We know the desired output, O and the structure, R of the model.
I?
R
O
Note: Optimization is not limited to this concept. It can be applied depending on the usage and objective of the problem.
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Introduction
1.
2.
3.
4.
The design project scenario
Process design steps
Computer aided process simulation
Basic concepts of process simulation
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Process design
The design involved with the identification and creation of potential opportunities to satisfy societal needs and to generate profit.
They can be roughly classified as:
1. Basic chemical products.
2. Industrial products.
3. Consumer products.
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Process design
Natural Resources
Basic Chemical Product
Upstream Production Plant
Basic Chemical Product
Industrial Products
Intermediate Production Plant
Industrial Products
Consumer Products
Downstream Production Plant
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Motivation for Process Design
1. Desires of customers for chemicals with improved properties for many applications.
2. Discovery of a new inexpensive source of raw material with comparable physical and chemical properties to the old source.
3. New markets are discovered.
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Region of all designs
Resources
Plausible designs Government Controls
Methods
Possible designs External