At starting, when the motor is stationary, there is no back e.m.f. in the armature.
Consequently, if the motor is directly switched on to the mains, the armature will draw a heavy current (Ia = V/Ra) because of small armature resistance. As an example, 5 H.P., 220 V shunt motor has a full-load current of 20 A and an armature resistance of about 0.5 . If this motor is directly switched on to supply, it would take an armature current of 220/0.5 = 440 A which is 22 times the full-load current. This high starting current may result in:
(i) burning of armature due to excessive heating effect,
(ii) damaging the commutator and brushes due to heavy sparking,
(iii) excessive voltage drop in the line to which the motor is connected. The result is that the operation of other appliances connected to the line may be impaired and in particular cases, they may refuse to work.
In order to avoid excessive current at starting, a variable resistance (known as starting resistance) is inserted in series with the armature circuit. This resistance is gradually reduced as the motor gains speed (and hence Eb increases) and eventually it is cut out completely when the motor has attained full speed. The value of starting resistance is generally such that starting current is limited to
1.25 to 2 times the full-load current.
5.8 Types of D.C. Motor Starters
The stalling operation of a d.c. motor consists in the insertion of external resistance into the armature circuit to limit the starting current taken by the motor and the removal of this resistance in steps as the motor accelerates. When
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the motor attains the normal speed, this resistance is totally cut out of the armature circuit. It is very important and desirable to provide the starter with protective devices to enable the starter arm to return to OFF position
(i) when the supply fails, thus preventing the armature being directly across the mains when this voltage is