A. Determination of the capacity of the Hopper
The hopper is a truncated square pyramid which serves as the input unit, so it was designed to provide smooth supply of moringa leaves into the pulverizing chamber.
Considering AMB,
EMAM=h260+h
30160=h260+h h=60mm therefore the total height H=60+260=320mm.
Volume of hopper=volume of large pyramid – volume of small pyramid Volume of pyramid=1/3[a2H- b2h]
Where a=320mm, b=60mm
Volume = 1/3[(3202x320)- (602)(60)] = 10850667mm3
B. Determination of pulley diameter
Using;
speed of the drivenspeed of the driver=diameter of driverdiameter of the driven
N1N2=D2D1
Where N1=Electric motor speed, N2=Machine speed D1= Diameter of driver pulley, D2= Diameter of driven pulley
For a horsepower of 1Hp which gives 1400rpm
Where N1 = 1400rpm, N2 = 650rpm, D1= 650mm, D2 =
D2=N1D1N2=140mm
Therefore , transmission ratio=D2/D1=140/65=2.15 Ratio=1:2
C. DETERMINATION OF BELT LENGTH
CENTRE DISTANCE OF THE PULLEY
Using, C=D1+D22+D1……..(Khurmi and Gypta,2005)
C=65+1402+65=167.5mm
Therefore the centre distance of the pulley is C=167.5mm.
DETERMINATION OF THE LENGTH OF BELT
Using , L=2C+1.57(D+ d)+(D-d)24C
Where L= length of the belt (to be determined) C=centre distance between the two pulley
L = 2(167.5) +1.57(65+140) + (65-140)24(167.5)
Therefore, Length of belt = 665.24mm=66.5cm
DETERMINATION OF BELT SPEED Using , V=ΠDN
Where V= speed of belt(ms-1) D= diameter of the driver pulley(mm) N= Number of revolution per minute(rpm)
(Assuming the machine was operated at 90% maximum speed)
Actual speed =1400x0.9=1260rpm
V=Πx0.65x126060= 4.28 ms-1
SELECTION OF BELT
1 horse power (Hp) =0.768Kw
Therefore for 1Hp =1×0.746= 0.746Kw
From the standard table, service factor =1.2
Design horsepower = rated power x service factor = 1 x 1.2 =1.2Hp
Actual design power rating = rated horse power x service factor x 0.746 = 1.2 x 0.746 =0.895Kw
Hence, for a 1Hp and