Time and Sq. Inches

Cost Calculation Worksheet

Material: $.55 to $.60 per MSI
Die cut 5.625” Circle
Waste: 30% to 20%
Press Speed: 200fpm to 350fpm
Press Hrly Rate: $250 to $300 First the material calculation:
5.625” + .75 (.375” both sides) = 6.375 across the web
5.625” + .125” gap = 5.75 around the plate roll
So - 6.375” X 5.75” = 36.66 sq. inches per label no waste

Times 20% waste = 7.33 sq. inches or total of 43.99” @ $.55 per MSI = $.0242 per label
Times 30% waste = 10.57 or a total of 45.79 @ $.60 per MSI = $.0286 per Label
Summary – Between $24.20 to $28.60 per 1,000 labels in material cost. Press Option #1: | | | | 84,500 | Quantity | | | 5.75 | Inches Around | | 485,875 | good inches | | | 97,175 | waste inches | 20% | percent waste | 583,050 | lineal Inches | | | 48,588 | Ft | | | 138.82 | Minutes | 350 | FPM | 3.1 | Press Hrs. | 45 | Min Hr. (due to down time) | $771.23 | Press $ | $250 | Dollars per press Hr. | $9.13 | Per 1,000 Labels | | Press Option #2: | | | | 84,500 | Quantity | | | 5.75 | Inches Around | | 485,875 | good inches | | | 145,763 | waste inches | 30% | percent waste | 631,638 | lineal Inches | | | 52,636 | Ft | | | 210.55 | Minutes | 250 | FPM | 4.7 | Press Hrs. | 45 | Min Hr. (due to down time) | $1,403.64 | Press $ | $300 | Dollars per press Hr. | $16.61 | Per 1000 Labels | |
Material and Press Time: Low quote:
Material $24.20 plus Press $ 9.13 = $33.33 per 1,000 or $2,816.38 Total Cost High quote:
Material $28.60 plus Press $ 16.61 = $45.21 per 1,000 or $3,820.25 Total Cost Note: We would probably add $1 to $2 per 1,000 for the packaging.

You should be able to work up the other item with this example and you will need to know the exact size to do so.

Best Regards,

Vernon Robinett
Vice-President Operations [e-mail] T A B C 0 , I N C.
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