TMS
TOYOTA Management System
Takashi Tanaka
1
© 2008 QV System, Inc. All rights reserved
The ideal
Basic Title project
Step 1. Expected Output
Step 2. Yearly Scheduling
Takashi Yumi
1996
Input
Output
1997
2000
-
Go to Milan
Alfa
156SW
2003 SNew pider 2004
Go
Swim
School 25m
Go to USA
2
© 2008 QV System, Inc. All rights reserved
Output
Basic Title
3
© 2008 QV System, Inc. All rights reserved
The ideal
Basic Title project
Step 1. Expected Output
Step 2. Yearly Scheduling
Takashi Yumi
1996
Input
Output
1997
2000
-
Go to Milan
Alfa
156SW
2003 SNew pider 2004
Go
Swim
School 25m
Go to USA
4
© 2008 QV System, Inc. All rights reserved
Basic Title
TOYOTA Management System
TDS
Product
Concept
Sales, After sales and CRM
Design
Engineering
Production
Concept
TMS
TMSS
Marketing Design
Marketing
Concept
Production
Design
Total
Production
TPS
TPS
TMS
(Toyota Management System)
TDS
(Toyota Development System)
Total TPS (Total Toyota Production System)
TMSS
(Toyota Marketing & Sales System)
5
© 2008 QV System, Inc. All rights reserved
Growth of TOYOTA
Basic Title
Profit
Current
1990s
1950s
Introduction of LEAN
Time
6
© 2008 QV System, Inc. All rights reserved
Basic Title
Objective: Reduce Lead-time
Resources
8
Before Implementation
6
After Implementation
4
2
0
-2
-2
0
2
4
6
8
10
12
14
16
18
20
22
Development Period (Months)
• Front Loading of activity
• Significantly reduced development expenditures
• Elimination of re-work, and its follow-on effects
7
© 2008 QV System, Inc. All rights reserved
Basic Title
OOBEYA: Big Project Room
Objective
Expected Output
Expected Output
Metrics
Targ
et
1 2 3 - 12
Capital
Good
Targ et Good
Weight
Cost
•Project Background
•Project Objective