Value addition at apollo tyres
2014
[ VALUE STREAM MAPPING ]
At
APOLLO TYRES, PERAMBRA, KERALA
PREPARED BY:
SHAHIN MOHAMED shahin.mohamed15@bimtech.ac.in 13DM169-BIMTECH
VALUE STREAM MAPPING 2014
CONTENTS
1. List of Tables…………………………………………………………………………4
2. List of Graphs . .……………………………….............................................................4
3. List of Figures………………………… , ,……………………………………………4
4. Faculty Mentor Certificate…. . ……………………………………………………….5
5. Industry Mentor Certificate……………………………………………………………6
6. Acknowledgement…………………………………………………………………….7
7. Letter of Transmittal…………. ………………………………………………………8
8. Declaration…………………….………………………………………………………9
9. Executive Summary…………….……………………………………………………10
1.
Introduction about the company . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .12
2. Process Flow Details of the Company. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3. Project I – A study on the Throughput time with the help of Value Stream Map
3.1 Literature Review……………………………………………………… .. . 18
3.2 Problem Definition…………………………………………………………25
3.3 Approach………………………... . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.4 Methodology…………………. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.5 Data Analysis………………. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.6 Results and Conclusions……… . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.7 Limitations………………. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.8 Recommendations………. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . … . . .36
2|Page
SHAHIN MOHAMED|APOLLOTYRES|PERAMBRA,KERALA
VALUE STREAM MAPPING 2014
4. Project II – Optimisation of the Handling Cost in FGS . . . . . . . . . . . . . . . . . . . . 37
4.1 Literature Review………. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
[ VALUE STREAM MAPPING ]
At
APOLLO TYRES, PERAMBRA, KERALA
PREPARED BY:
SHAHIN MOHAMED shahin.mohamed15@bimtech.ac.in 13DM169-BIMTECH
VALUE STREAM MAPPING 2014
CONTENTS
1. List of Tables…………………………………………………………………………4
2. List of Graphs . .……………………………….............................................................4
3. List of Figures………………………… , ,……………………………………………4
4. Faculty Mentor Certificate…. . ……………………………………………………….5
5. Industry Mentor Certificate……………………………………………………………6
6. Acknowledgement…………………………………………………………………….7
7. Letter of Transmittal…………. ………………………………………………………8
8. Declaration…………………….………………………………………………………9
9. Executive Summary…………….……………………………………………………10
1.
Introduction about the company . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .12
2. Process Flow Details of the Company. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3. Project I – A study on the Throughput time with the help of Value Stream Map
3.1 Literature Review……………………………………………………… .. . 18
3.2 Problem Definition…………………………………………………………25
3.3 Approach………………………... . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.4 Methodology…………………. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.5 Data Analysis………………. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.6 Results and Conclusions……… . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.7 Limitations………………. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.8 Recommendations………. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . … . . .36
2|Page
SHAHIN MOHAMED|APOLLOTYRES|PERAMBRA,KERALA
VALUE STREAM MAPPING 2014
4. Project II – Optimisation of the Handling Cost in FGS . . . . . . . . . . . . . . . . . . . . 37
4.1 Literature Review………. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .