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Waste
Waste Minimization Techniques
Mike Lancaster
Green Chemistry Network

Waste Treatment
Cost of Waste
PREVENT
TREAT & DISPOSE
DISPOSE

Cost of Waste
Legislation

1900

2000

1

Waste Minimization Techniques





Prevention is better than cure
Get it right at the R&D stage
Chemists do not have all the answers!
The answer lies within a multi-disciplinary team






chemists chemical engineers production business health, safety, environment specialists

– control engineers, environmental scientists, consultants/ etc

Table 2 Role of Teams in developing a new process selection
Chemist
Yield
Purity
Selectivity
By-product
identification
Mechamism

Chem.Eng.
Flow sheet
Heat & mass transfer Process costs
Equipment
choice
Product
isolation

Production

SHE

Operability
Emissions
Convenience for Waste treatment shifts Operator safety Regulatory compliance Materials
Operator safety handling Business
Production cost
Waste disposal cost Product packaging Product liability
Product quality

2

Waste & Production
Emissions to atmosphere

Inputs: reactants solvents auxiliaries (impurities)
Market

Production
Recycle

Products

Discharges
(treatment)

By-products for reuse elsewhere Emissions to land

Emissions to water

Waste Reduction Possibilities
Emissions to atmosphere

Inputs: reactants solvents auxiliaries (impurities)
Market

Production
Recycle

Products

Discharges
(treatment)

By-products for reuse elsewhere Emissions to land

Emissions to water

3

Waste Reduction Possibilities
• Inputs
– eco friendly solvents, high purity reagents, recyclable auxiliaries, lass hazardous materials

• Production
– change time, T& P, reactor types, mixing, heat transfer
– new route, appropriate cleaning

• Discharges
– reduce water volume, improved scrubbers, waste water clean up, mineralization of organics

• By-products

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