Process Analysis and Applications Module
Changing Sources of Competitive Advantage
Targeting Improvement: Operational Measures - Time T, Inventory I,
Throughput rate R
» Link through Little’s Law
» Link to Financial Measures
» Targeting improvement: CRU Computer Rentals
Capacity and Flow Time Analysis
» Pizza Pazza
» Levers for Improvement
Multi-product Capacity Management and Investment
» Joint Marketing & Production Decisions
» Optimal Capacity Investment
» National Cranberry Cooperative
S. Chopra/Operations/Process Analysis & Apps
1
How can operations help a company compete?
The changing sources of competitive advantage
Low Cost & Scale Economies (< 1960s)
– You can have any color you want as long as it is black
Focused Factories (mid 1960s)
Flexible Factories and Product variety (1970s)
– A car for every taste and purse.
Quality (1980s)
– Quality is free.
Time (late 1980s-1990s)
– We love your product but where is it?
– Don’t sell what you produce. produce what sells.
S. Chopra/Operations/Process Analysis & Apps
2
What is Improvement?
Operational Performance Measures
Flow
time
Throughput
Inventory
Process Cost
Quality
S. Chopra/Operations/Process Analysis & Apps
3
The business imperative: creating economic value
Improvement levers
1.
2.
Increase price
Increase throughput
Costs
Material
+
Labor
+
Energy
+
Overhead
3.
4.
Reduce costs
Improve quality
Capital invested PP&E
+
Inventory
+
Other
5.
6.
Reduce capital intensity
Reduce inventory
Revenues
Profit
Economic value added
(EVA)
-
-
Opportunity cost Financial metrics
S. Chopra/Operations/Process Analysis & Apps
x
Weighted average cost of capital
Price x Quantity
Reduce time
Operational metrics
4
Relating operational measures (flow time T, throughput R & inventory I) with