PLANT LAYOUT Outline of Contents: What is Plant layout? Necessity of good layout Factors affecting good layout Principles of good layout Advantages of good layout Symptoms of poor layout Types of layout What is PLANT LAYOUT? Plant layout refers to the arrangement of physical facilities such as machines‚ equipment‚ tools‚ furniture etc. in such a manner so as to have quickest flow of material at the lowest cost and with the least amount of handling in processing the product from the receipt
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PLANT LAYOUT Introduction – Plant layout is very essential and needs consideration and attention from the very beginning so as to avoid subsequent problems. Though one can think of several layouts but the best one is obviously the one‚ which is both very systematic and cheap. It is arrangement of machines‚ scientific use of work area‚ easy and convenient transport system‚ easy sorting out of materials and processing different parts. Since the area has already been selected
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rental. This makes the location decision even more critical. Choosing the wrong site can lead to poor results and‚ in some cases‚ insolvency and closure. For several reasons‚ store location is often the most important decision made by a retailer. First‚ location is typically the prime consideration in a customer’s store choice. For instance‚ when choosing where you’re going to have your car washed‚ you usually pick the location closest to your home or work. Second‚ the location decisions have strategic
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What is a Plant Layout? Definition of Plant Layout Plant Layout is the physical arrangement of equipment and facilities within a Plant. The Plant Layout can be indicated on a floor plan showing the distances between different features of the plant. Optimizing the Layout of a Plant can improve productivity‚ safety and quality of Products. Uneccessary efforts of materials handling can be avoided when the Plant Layout is optimized. This is valid for: - Distances Material has to move - Distances
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doubling of units are decreased by 10 percent‚ then it will be connotated as 90 percent learning curve. Learning Curve Concepts to test the alternative to the process The table for process performance data for the metric identified in the Pizza Store Layout Simulation is as follows: Table 1 S. No. Weeks No of Customers for Group of 2 No of Customers for Group of 4 Avg. Wait Time(Min) Avg. Queue Length Profit ($) 1 0 70 106 11.67 3.21 1‚054 2 1-2 71 105 6.46 2.56 1‚120 3 3-4 71 105 5.53 2.67
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F A C I L I T Y L AYO U T 187 Basic Production Layout Formats Process layout defined Product layout defined Group technology (cellular) layout defined Fixed-position layout defined 188 Process Layout Computerized layout techniques—CRAFT Systematic layout planning CRAFT defined Systematic layout planning (SLP) defined 193 Product Layout Assembly lines Assembly-line balancing Splitting tasks Flexible and U-shaped line layouts Mixed-model line balancing Current thoughts on assembly
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ALLIANCE BUSINESS SCHOOL Facility Layout Project Alliance College Library Submitted to: Dr. Madhumita Mazumder Submitted by: Group 1 Aakanksha Agnihotri Anurag Agarwal Saloni Singh Smeet Patel Sushmita Chakraborty Yoga Moorthy 4/6/2009 CONTENTS Sl.No. Topic Page No. 1 Introduction 1 2 Service Layout 1-4 3 Library Service Layout 5 4 Library Layout Map Exhibits Analysis of Library Layout Recommendations 6-8 5 9-11 6 12 7 Conclusion
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Plant Layout Design What is Plant Layout? The organization of a company’s physical facilities to promote the efficient use of equipment‚ material‚ people and energy. What are the Goals of Plant Layout Design? Minimize unit costs Optimize quality Promote effective use of people‚ equipment‚ space and energy Provide for employee convenience‚ safety and comfort Control project costs Achieve production deadlines What Procedure is Followed in Plant Layout Design? Plant Layout Procedure
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PLANT LAYOUT Plant layout is a plan of the most effective arrangement of the physical facilities and manpower for the manufacture of the product. Plant layout encompasses much more than the mere planning of the arrangement of the production equipment and should include a careful study of the following: 1. External transportation facilities. 2. Receiving operations (unloading‚ inspection‚ stores) 3. Production activities. 4. Service & auxiliary operations.
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UNIT 02: PLANT LAYOUT Definition Plant Layout involves the allocation of space and the arrangement of equipment in such a manner that overall operating costs are minimized. It includes the arrangement and location of work centres and various service centres like inspection‚ storage and shipping within the factory building. Characteristics of an Efficient Layout 1. Smooth flow of production – Raw materials and workers have access to each machine without any difficulty and delay. 2. Maximum utilization
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