Tasks and answers Task 1: To what extent could or should Deane expect to apply the philosophies and techniques of JIT/Lean to the running of a staircase cell? Staircases Production Company (SPC) is a small‚ successful‚ privately owned timber and building materials company based in a small city in the UK. The company offers a wide variety of timber products‚ from regular doors‚ windows and staircases to special products such as non-standard sections or special profiles (i.e. old designs of skirting
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why lean Lean Manufacturing is not especially new. It is derived from the Toyota Production System or Just in Time Production‚ Henry Ford and other predecessors. The lineage of Lean manufacturing and Just In Time (JIT) Production goes back to Eli Whitney and the concept of interchangeable part in the 1850’s. It was finally when Taichii Ohno and Shigeo Shingo introduced Toyota Production System which in true sense talked about lean manufacturing. Todd(2000) defines lean production as “initiative
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Lean Glossary The following are key concepts associated with lean manufacturing. Click on a link to jump directly to the related definition. 5S Andon Bottleneck Analysis Continuous Flow Gemba (The Real Place) Heijunka (Level Scheduling) Hoshin Kanri (Policy Deployment) Jidoka (Autonomation) Just-In-Time (JIT) Kaizen (Continuous Improvement) Kanban (Pull System) KPI (Key Performance Indicator) Muda (Waste) Overall Equipment Effectiveness (OEE) PDCA (Plan‚ Do‚ Check‚ Act) Poka-Yoke
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ABSTRACT All manufacturing activities necessarily generate some form of waste. The manufacturing process does not consist of hundred percent of conversion of material and energy inputs into usable final products; some portion of the material and energy inputs inevitably ends up wastes. When the waste generated exceeds the maximum assimilative capacity of the environment it becomes pollution. This seminar focuses on LEAN productions‚ which aims at elimination of wastes there by reducing the environmental
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Lean Operations Lean is a philosophy of manufacturing that emphasizes the minimization of the amount of all resources (including time) used in operations of the company. Operations processes are considered to be Lean when they are very efficient and have few wasted resources. The elimination of WASTE is actually the defining principle of Lean. By eliminating waste of all sorts in the system‚ the lean approach lowers labour‚ materials‚ and energy costs of production. Lean also emphasizes building
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implementing a lean accounting system in a lean manufacturing environment? Do you anticipate interest in lean accounting will grow‚ the methods will change‚ or the concepts will fade out and be replaced with another ‘flavor of the month’? How do you perceive lean principles affecting your career? Justify your answers. I. Lean Accounting Lean accounting often refers to more simplified accounting practices that focuses on eliminating waste‚ reducing production lead time‚ and producing
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LEAN ACCOUNTING: BEST PRACTICES FOR SUSTAINABLE INTEGRATION "Costs do not exist to be calculated. Costs exist to be reduced.” – Taiichi Ohno‚ father of the Toyota Production System Lean Accounting-It is simply the application of lean principles to the accounting and associated functions within the enterprise. The idea is simple‚ but the application is not obvious within the framework of traditional accounting systems. Lean Accounting was born in the early 90’s through the experiences
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The high performance model is seen by a number of practitioners and researchers as the latest attempt to construct an alternative to Taylorism and lean production. Advocates of the high performance workplace (HPW) argue that it places greater emphasis on skill acquisition‚ opportunities to utilise skills‚ employee involvement and influence than lean work places. Appelbaum et al. (2000)‚ in their US-based study‚ report evidence of a positive correlation between HPW and job satisfaction. Ramsay
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I. COSTCO WHOLESALE CORPORATION Jim Sinegal (cofounder dan CEO Costco Wholesale) sedang mengusahakan Costco menjadi 4 retailer terbesar di US dan 7 terbesar di dunia. Jim Sinegal berusia 70 tahun‚ suka berpakaian santai‚ pekerjaannya menuntutnya untuk berkeliling cabang Costco (8-10 cabang setiap harinya). Jim mentraining karyawannya agar memberikan ucapan selamat datang kepada pelanggan karena Jim ingin menjadi “first name basis” di benak pelanggannya. Jim Sinegal adalah orang sibuk karena
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Lean Management When managing the operation in a skilled industry‚ the business leaders must understand two main goals in creating a successful business - to increase profit and minimize or maintain the costs involved. Targeting these two goals has been a mystery for the entrepreneurs‚ especially with the increasing level of competition. The lean operation offers new perspectives on operation and it will achieve a balanced‚ smooth flow of operations. With lean operation and Just-in-time philosophy
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