System 1-0 INTRODUCTION Japanese are good at manufacturing. Just ask any global producers of automobiles‚ copiers‚ or personal electronics what happened in the 1980s. They will probably tell you how the Japanese captured a large share of the global-market by creating world-class standards in design‚ materials‚ and management. What is often overlooked is the attempt to understand how the Japanese industry succeeds at the services that support the manufacturing process (Krajewski et al‚ 1987: 40). Within
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d Costing (ABC)‚ Just-in-Time (JIT)‚ T otal Quality M anagement (TQM)‚ a nd Quality Costs b I . .ITY-BASED COSTING Many companies use a traditional cost system such as job-order costing or process costing‚ or some hybrid of t he two. Using the traditional methods of assigning overhead costs to products using a single predetermined overhead rate based on any single activity measure can produce distorted product costs. The growth in the automation of manufacturing (such as increased
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IEEM 517 Just-In-Time LEARNING OBJECTIVES 1 1. 2. 3. Understand the philosophy of Just-In-Time (JIT) Learn the working procedure of JIT Know the differences between the two production-control systems‚ MRP (the push system) and JIT (the pull system) 1 CONTENTS • Motivation • JIT Philosophy • JIT Procedure – Toyota Kanban Systems • MRP vs. JIT • Summary 2 PRODUCTION AND OPERATIONS MANAGEMENT Product development long term Product portifolio Purchasing Supply network design
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SCM 460 GLOBAL SUPPLY CHAIN STRATEGY Dr. Alex Rodrigues Logistics / Manufacturing Interface & Lean Logistics Class Topics • Topic 1: – • Describe the steps of Design For Logistics (DFL) Topic 2: – Understand the philosophy of Lean Manufacturing/Logistics Procurement Perspectives • Continuous Supply: Stockouts of raw materials or components can stop production and result in extreme cost. • Minimize Inventory Investment: One goal of modern procurement is to maintain continuous supply with
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OF LEAN MANUFACTURING & SERVICE PRACTICES Written by Hafez Shurrab ABSTRACT Lean thinking proved its excellence through its techniques and practices. Many organizations – including first lean introducers and practitioners - couldn‘t get the desired outcomes due to different external and internal concerns. This article addresses some relevant limitations and impediments arise when lean practices and techniques are considered for implementation into manufacturing and service contexts‚ lean manufacturing
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Obligation - The lean manufacturing process is implemented in the bank for day to day processing level‚ but it has to start at‚ and be plainly strengthened by top management. For example‚ the Branch manager/Asst. Manager should be involved in leading some Kaizen events. An ongoing 20% advance in productivity does not come about by itself. Management must be involved and personally invested in the outcomes. Top organisation should expect their personal promise to exceed one year before the process
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Buffer Inventory – Just-in-Time Buffer inventory is also called safety inventory. Its purpose is to compensate for the unexpected fluctuations in supply and demand. For example‚ a retail operation can never forecast demand perfectly‚ even when it has a good idea of the most likely demand level. It will order goods from its suppliers such that there is always a certain amount of most items in stock. This minimum level of inventory is there to cover against the possibility that demand will be greater
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capital is becoming a major currency of modern commerce – Definition: The value of a firm’s network of relationships with its customers‚ suppliers‚ alliance partners‚ and internal sub-units • Companies are beginning to manage relationships‚ not just physical assets and intellectual property 2 Introduction • “Shrinking Core‚ Expanding Periphery” – As organizational boundaries are extended‚ organizational centers are shrinking • Companies are outsourcing more activities • Increase in partnerships
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Lean Manufacturing and the Toyota Production System The use of the term "Lean"‚ in a business or manufacturing environment‚ describes a philosophy that incorporates a collection of tools and techniques into the business processes to optimize time‚ human resources‚ assets‚ and productivity‚ while improving the quality level of products and services to their customers. Becoming "Lean" is a commitment to a process and a tremendous learning experience should you attempt to implement Lean principles and
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the quality of service‚ timeliness‚ service consistency and courtesy. 2. Utilizing Multifunction Workers – Assist with improving quality and customer service. 3. Reduced Turn Around time – The competition is steady among companies that provide services‚ so a company that uses JIT concepts reduces the turnaround time and increase their
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