Memo To: Mr. Dwight Collier‚ General Manager – Executive Shirt Company‚ Inc. From: CC: Date: September 10‚ 2013 Re: Custom Shirt Production Planning Introduction Mr. Collier‚ per your request‚ I have analyzed Executive Shirt Company’s current production process in addition to evaluating both Mike and Ike’s recommended processes for custom shirt production. Elements considered during this analysis included: Process types‚ cycle time for the processes‚ process efficiencies‚ and costs.
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Executive Shirts Company Case Solution and Case Study Operations : Executive Shirts Company Assignment and Case Solution Show details of calculations and answers todescriptive questions on pages 2 to 8 of this handout. Also‚ please fill in numericalanswers for the questions in the table below. Question | Answer | (A) Regular Shirts | | Theoretical CT for Cutting Operation with L of 60 | 0.25 minutes | Theoretical CT for Cutting Operation with L of 10 | 0.56 minutes | Labor Content
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Executive Shirt Company‚ Inc HBR Case Study Existing Business • Executive Shirt Company (ESC) provides high-quality‚ competitively-priced men’s dress shirts • With the existing production system‚ custom-made shirts demand at least 75% higher price compared to off-the-shelf shirts • Customers are required to wait 6 weeks or longer to receive custom-sized shirts Expansion of Business • General Manager Dwight Collier decided to expand company’s product line • Several retailers expressed enthusiasm
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OPERATIONS MANAGEMENT-1 EXECUTIVE SHIRT COMPANY Group Members: Introduction The executive shirt company is a well known brand in apparel industry having varieties of high quality standard size readymade shirts which were competitively priced also. Foreseeing the tremendous opportunity in custom shirt market‚ the general manager Mr. Dwight Collier decides to venture in to this new product segment. As the existing custom sized dress shirt market commanded a substantial high price of 75% more
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Executive Shirt Comapny Question # 1 The table for current production‚ Mike and Ike’s plan is given below: Current Process Mikes Plan Ike’s Plan Regular Shirts Regular & Custom Shirts Regular Shirts Custom Shirts Actual Cycle Time (min/shirt) 0.5 0.5 0.67 3.9 Manufacturing Lead Time (days) 12.25 2.06 12.58 0.41 WIP inventory (shirts) 11760 1980 9060 50 Production Capacity (Shirts/day) 960 960 720 123 Current Production(Shirts/day) 800 900 800 100 Capacity utilization 83.33% 93.75% 111.11%
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Executive Shirt Company (ESC) is currently following a certain process that it had been using for a long time to produce regular shirts. The company’s manager has recently decided to add a new product to his company which is custom shirts believing that this will attract more profits to the company. To achieve this‚ the manager ordered a new cutting machine‚ asked two of his assistants to come up with different plans to implement the new product line and set only two constraints: 1. The Company should
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Case analysis: executive shirt company OPERATIONS MANAGEMENT Case Introduction The Executive Shirt Company (ESC) has seen a recent dip in their profit and so they had decided to expand the company’s product line to take advantage of what he thought was a tremendous opportunity in the custom-size dress shirt market. Mr. Dwight Collier‚ Gen. Manager of Executive Shirt Company (ESC) is planning to introduce customized shirts in his current production facility since they can fetch 75% more
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Executive Shirt Company‚ Inc. Case Analysis Report Submitted by: Amritha Kini (1411284) Karunesh Jigyasu (1411298) Nirmal George (1411310) Ranjan Choudhary (1411321) Srihari K S (1411332) Group 4‚ Section E Vidur Kumar (1411343) PGP 2014 – 16 1 EXECUTIVE SUMMARY The choice to expand into the custom shirt market is likely to increase profitability for the Executive Shirt Company by 25%‚ if Ike’s process plan is implemented as per the case data. However‚ with
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OPERATIONS MANAGEMENT EXECUTIVE SHIRT COMPANY CASE PGP1 – Section A Group 13 Manohar Vankadara Darshan Karkera Sukvinder Singh Sunil Kumar A Touseefullah Siddiqui Q.1) Compute the following quantities for the current production process as well as for Mike’s and Ike’s plans‚ assuming the plans are implemented as described in the case. Solution: Current batch processing Sales for the Executive Shirt Company are constituted of only a few basic styles and colours.
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points) | Current ProcessRegular Shirts | Mike’s PlanRegular & Custom Shirts | Ike’s PlanRegularShirts | Ike’s PlanCustom Shirts | Actual Cycle Time (min/shirt) | 0.5 | 0.5 | 0.67 | 3.9 | Manufacturing Lead Time (days) | 0.815 | 0.052 | 1.056 | 0.058 | WIP inventory (shirts) | 11760 | 1980 | 9060 | 48 | Production Capacity (shirts/day) | 960 | 960 | 720 | 123.07 | Capacity Utilization | 83.33 | 93.75 | 111.11 | 81.25 | Direct Labour Content (min/shirt) | 26.51 | 26.45 | 26.51 | 26.01
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