Toyota Innovation Lecturer: Dr. Barbara Igel Group members: Mr. Nguyen Hoang Hai Ms. Pham Thi Thu Hoai Ms. Kieu Phuong Ly 1 Toyota Introduction • • • • Established: 28 August 1937 Entrepreneur: Mr. Kiichiro Toyoda Total unit sold (up to July 2012): 200mil cars Company achievement: Product development motivation Extraordinary capability to manage large & global product development portfolio Launch more new vehicles than competitors Consistently deliver winners Continuous
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Toyota Motor Company‚ USA EXECUTIVE SUMMARY Toyota Motors Manufacturing (TMM) faces increasing problems with its seat supply. TMM’s single seat supplier‚ Kentucky Framed Seat (KFS)‚ is responsible for the majority of the problems with material flaws and missing parts as the major encountered defects. These problems are increasingly occurring with an increase in varieties of and demand for the seats. Toyota currently addresses these problems offline; however‚ this is a deviation from the
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The era of Industrialization during the late 19th Century had lasting effects on the American economy and political environment that remain in effect to this day. The American Industrial Revolution known as the Second Industrial Revolution‚ started off in Great Britain and made its way to America‚ then around the globe. It constituted the shift from hand labor to the manufacture of items utilizing machinery. Great efficiences were gained‚ both in the power to manufacture goods cheaply and efficiently
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Toyota Motor Manufacturing‚ USA‚ Inc Case Analysis * Main and sub ideas of the case. The main topic of the case was the problems caused by defective or damaged seats. TMM USA’s seat problem was threefold. The first was the actual defects with the hooks and the damaged caused by cross threading by employees when installing the seats. This problem led to the second problem‚ which was the departure from the Toyota Production System (TPS) when dealing with the seat problem. Rather than fix the problem
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and manufacturing processes‚ suppliers relationship and distribution systems. In addition‚ PEST analysis gives more ideas for industry to focus more on selecting the appropriate market and segments. Through analyzing political factors‚ company can get idea about the political stability and government regulations about taxes and tariffs. However‚ to get long-term profit company has to make good relationship with governments. Economical factors are more related with automobile industry because of
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isolated to the plastic hook‚ which is brittle and at times cracks during installation. The Camry’s seats and hook component parts are single sourced from the KFS Company‚ headquartered nearby TMM’s Georgetown‚ Kentucky plant. Firstly‚ since Toyota is completely dependent on KFS to produce high quality Camry vehicles‚ Doug Friesen should immediately bring KFS’s senior leadership team on-site to inspect the production process and rear seat issues together. Exhibit 8 (Defect Pareto) indicates
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Toyota Motor Manufacturing‚ USA‚ Inc. Problem Definition: Deficiency in matching with the Seat Variations requirements Possible Causes: There were 23 Sedan & Wagon Models‚ 11 exterior colors‚ 29 interior variations & 30 other options like a moonroof. Thus number of possible combination reached several thousands. The challenge for the seat supplier-KFS was to match the seat with the above thousands of combinations. There were around 5 pieces of the same seat and the challenge lied
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Seat Problems In early 1992‚ TMM became the sole source of new Camry wagons with more than 41 seat variations exported over the world. Doug Friesen‚ manager of assembly for TMM‚ confronted seat problems resulting in drop of run ratio (production level) and in increase of overtime works‚ lead- time and off-line vehicle inventory. Assumptions First‚ reduction of seat variance is not considered as an alternative because Doug is a manager of assembly without control over sales decisions. Second
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Assignment 2 Toyota case study TMS had‚ as they called themselves‚ a “tiered” system when it came to measuring‚ evaluating‚ and rewarding performances of the regional GM’s. Their system rewarded the general managers and allowed them to give rewards to the salesmen who made the best sales and on when the sales happened. TMS made sure to make the managers focus to make a growth in the US market and make a long term commitment to customers instead of focusing on their finance‚ marketing‚ human
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In August 2007‚ one of the world’s leading automobile manufacturers‚ Toyota Motor Corporation (TMC)‚ announced that its joint venture in India‚ Toyota Kirloskar Motor Private Limited (TKM) had set up a technical school called Toyota Technical Training Institute (TTTI)‚ on the outskirts of Bangalore‚ India. The company said that TTTI was meant for those who had passed out of middle school (Class 10) but could not continue their education due to financial or other constraints. TMC projected the setting
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