SUPPLY CHAIN MANAGEMENT TOYOTA PRODUCTION SYSTEM Submitted To: Prof. A.K. Dey Submitted By: Abhishek Sharma-11DM006 Aditya Arora- 11DM010 Avni Gupta- 11DM034 Bharti Verma-
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TOYOTA PRODUCTION SYSTEM Lean manufacturing or lean production‚ often simply "lean"‚ is a systemic method for the elimination of waste ("Muda") within a manufacturing process. Lean also takes into account waste created through overburden ("Muri") and waste created through unevenness in workloads ("Mura"). Working from the perspective of the client who consumes a product or service‚ "value" is any action or process that a customer would be willing to pay for. This Lean manufacturing is derived from
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TMS TMS TOYOTA Management System Takashi Tanaka 1 © 2008 QV System‚ Inc. All rights reserved The ideal Basic Title project Step 1. Expected Output Step 2. Yearly Scheduling Takashi Yumi 1996 Input Output 1997 2000 - Go to Milan Alfa 156SW 2003 SNew pider 2004 Go Swim School 25m Go to USA 2 © 2008 QV System‚ Inc. All rights reserved Output Basic Title 3 © 2008 QV System‚ Inc. All rights reserved The ideal Basic Title project Step
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Lean Manufacturing and the Toyota Production System The use of the term "Lean"‚ in a business or manufacturing environment‚ describes a philosophy that incorporates a collection of tools and techniques into the business processes to optimize time‚ human resources‚ assets‚ and productivity‚ while improving the quality level of products and services to their customers. Becoming "Lean" is a commitment to a process and a tremendous learning experience should you attempt to implement Lean principles and
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Onu 1.Company Background Toyota Motor Corporation was founded in Japan on August 28‚ 1937. The headquarters of Toyota Motor Corporation are located in Aichi‚ Japan. The headquarters for Toyota ’s U.S. operations is located in Torrance‚ CA. Japanese multinational automaker Toyota employed 300‚734 people worldwide‚ and was the third-largest automobile manufacturer in 2011 by production behind General Motors and Volkswagen Group. Toyota is the eleventh-largest company in the world
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Statistics MGSC-372 Review Normal Distribution The Normal Distribution aka The Gaussian Distribution The Normal Distribution y 1 f ( x) e 2 1 x 2 2 x Areas under the Normal Distribution curve -3 -2 - 68% 95% 99.7% + +2 +3 X = N( ‚ 2 ) Determining Normal Probabilities Since each pair of values for and represents a different distribution‚ there are an infinite number of possible normal distributions. The number of statistical tables
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The Toyota Production System High Quality and Low Cost Readings; g; James Womack‚ Daniel T. Jones and Daniel Roos‚ The Machine that Changed the World‚ 1990‚ Ch 3 and 4 J T. Black “The Factory with a Future” Ch 2 & 4 Michael McCoby‚ “Is There a Best Way to Build a Car?” HBR Nov-Dec 1997 1 COST VS DEFECTS Three Major Mfg Systems from 1800 t 2000 f to Machine tools‚ specialized machine tools‚ Taylorism‚ SPC‚ CNC‚ CAD/CAM 1800 Interchangeable Parts at U.S. Armories 1900 Mass Production
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TOYOTA MOTOR CORPORATION 1994 Core-Competencies The core competence of Toyota Motor Corporation is its ability to produce automobiles of great quality at best prices‚ thereby providing a value for money to the customers. This core competence of quality can be attributed to its innovative production practices. The quality aspect of Toyota’s products have revolutionized the automobiles in the past and almost all the automobile companies had to try and better the quality of their products. It is a
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subject as how much control is needed but in the end‚ without control you have no organization. Toyota has been the number automaker in the world since 2008 according to Forbes. But recently it has lost its rank due to massive recalls. It’s evident that cost-cutting and lack of control plays a big role on why Toyota vehicles are failing at the rate they are going. Even (the former) CEO of Toyota Mr. Wantanbe noticed a lack of control within the organization; He stated “In each division‚ function
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Executive Summary Toyota Motor Manufacturing (TMM) confronted with several critical issues. (See Appendix 1) These issues caused the insufficient Just-in-Time (JIT) system. The first two critical issues are too much dependence on sole supplier and insufficient information management. Since TMM failed to communicate with sole supplier KFS‚ they projected the production unrealistically. Also‚ because of incapability of KFS to supply the car seat demand‚ a growing number of cars sit off the line with
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