case of Toyota Mengtao Ji Yuting Xi Feng Huang Yudi Jiang Background Toyota Motor Corporation is a famous global automaker headquartered in Japan‚ which commonly known as Toyota (Liker‚ 2004). As a leader in the global car market‚ Toyota Motor is famous of manufacturing quality cars with low price. Toyota’s world-leading quality and the management system are remarkable. In 2003‚ the annual profit of Toyota was larger
Premium Total quality management Quality management Toyota
References: 1) Schniederjans‚.John R.Olson(1999) Advanced topics in Just in time. 2) Robert C (2005) Improving health care using Toyota lean production method. 3) Jane Marcean (1992) Reworking the world: oganisations‚ technologies and cultures in competitive perspectives. 4) Harold Kerzer (2006) Project management: A system to planning‚ scheduling and controlling 5) Available at http://www.toyotauk.com/main/download/pdf/Our%20approach%20to%20quality.pdf accessed on 09-01-10
Premium Toyota Production System Quality assurance Toyota
1) How does the andon procedure work and what are its fundamental aspects? How much does it cost to stop the line? What are the benefits of stopping the line? The andon procedure is adopted by Toyota Motor Manufacturing to ensure quality of their products. It involves the pulling of the andon cord whenever production at a work station is unable to be completed within the cycle time‚ or whenever any problem is faced. Pulling the andon cord will alert the team leader to the station. If the problem
Premium Toyota Production System Toyota Assembly line
Toyota’s Current Production The current distribution of Toyota production faculties are 10 in the United States‚ 3 in Canada and one in Mexico. Toyota began setting up production facilities back in 1984‚ when it became partners with General Motors Corp believing it was important to have manufacturing and production facilities on site‚ to better cater to the needs of the customer in that local market. Since that time sales have sky rocketed and they have production facilities in North America
Premium Toyota Production System Toyota
mechanical failures in its cars‚ Toyota Motor Corporation faces a corporate crisis of epic proportions.58 What happened at the car company that had finally achieved the title of world’s largest car maker? (It overtook General Motors in 2008.) What factors contributed to the mess it now found itself in? At the core of Toyota’s manufacturing prowess is the Toyota Production System (TPS)‚ which has long been touted and revered ing Means Good Product.” Taiichi Ohno‚ a long-time Toyota executive‚ is as a model
Premium Toyota Production System Toyota
Toyota Motor Company‚ USA EXECUTIVE SUMMARY Toyota Motors Manufacturing (TMM) faces increasing problems with its seat supply. TMM’s single seat supplier‚ Kentucky Framed Seat (KFS)‚ is responsible for the majority of the problems with material flaws and missing parts as the major encountered defects. These problems are increasingly occurring with an increase in varieties of and demand for the seats. Toyota currently addresses these problems offline; however‚ this is a deviation from the
Premium Toyota Production System Toyota
isolated to the plastic hook‚ which is brittle and at times cracks during installation. The Camry’s seats and hook component parts are single sourced from the KFS Company‚ headquartered nearby TMM’s Georgetown‚ Kentucky plant. Firstly‚ since Toyota is completely dependent on KFS to produce high quality Camry vehicles‚ Doug Friesen should immediately bring KFS’s senior leadership team on-site to inspect the production process and rear seat issues together. Exhibit 8 (Defect Pareto) indicates
Premium Quality assurance Toyota Production System Quality control
Toyota Motor Manufacturing‚ USA‚ Inc Case Analysis * Main and sub ideas of the case. The main topic of the case was the problems caused by defective or damaged seats. TMM USA’s seat problem was threefold. The first was the actual defects with the hooks and the damaged caused by cross threading by employees when installing the seats. This problem led to the second problem‚ which was the departure from the Toyota Production System (TPS) when dealing with the seat problem. Rather than fix the problem
Premium Toyota Production System Lean manufacturing
Toyota Motor Manufacturing – Assignment #6 Mgmt 660 - Professor Suresh Chand Date: September 18‚ 2010 Toyota Assignment #6 (1) As Doug Friesen‚ what would you do to address the seat problem? Where would you focus your attention and solution efforts? What options exist? What would you recommend? Why? The first thing that should be addressed is finding what the actual reason for the problem is. In looking at the defect data from Exhibit 8‚ it identifies 5 seat defects that constitute
Premium Toyota Production System Toyota Car seat
In August 2007‚ one of the world’s leading automobile manufacturers‚ Toyota Motor Corporation (TMC)‚ announced that its joint venture in India‚ Toyota Kirloskar Motor Private Limited (TKM) had set up a technical school called Toyota Technical Training Institute (TTTI)‚ on the outskirts of Bangalore‚ India. The company said that TTTI was meant for those who had passed out of middle school (Class 10) but could not continue their education due to financial or other constraints. TMC projected the setting
Premium Toyota The Toyota Way Toyota Production System