Toyota Motor Manufacturing – Assignment #6 Mgmt 660 - Professor Suresh Chand Date: September 18‚ 2010 Toyota Assignment #6 (1) As Doug Friesen‚ what would you do to address the seat problem? Where would you focus your attention and solution efforts? What options exist? What would you recommend? Why? The first thing that should be addressed is finding what the actual reason for the problem is. In looking at the defect data from Exhibit 8‚ it identifies 5 seat defects that constitute
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isolated to the plastic hook‚ which is brittle and at times cracks during installation. The Camry’s seats and hook component parts are single sourced from the KFS Company‚ headquartered nearby TMM’s Georgetown‚ Kentucky plant. Firstly‚ since Toyota is completely dependent on KFS to produce high quality Camry vehicles‚ Doug Friesen should immediately bring KFS’s senior leadership team on-site to inspect the production process and rear seat issues together. Exhibit 8 (Defect Pareto) indicates
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Toyota Motor Manufacturing‚ USA‚ Inc. Problem Definition: Deficiency in matching with the Seat Variations requirements Possible Causes: There were 23 Sedan & Wagon Models‚ 11 exterior colors‚ 29 interior variations & 30 other options like a moonroof. Thus number of possible combination reached several thousands. The challenge for the seat supplier-KFS was to match the seat with the above thousands of combinations. There were around 5 pieces of the same seat and the challenge lied
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Seat Problems In early 1992‚ TMM became the sole source of new Camry wagons with more than 41 seat variations exported over the world. Doug Friesen‚ manager of assembly for TMM‚ confronted seat problems resulting in drop of run ratio (production level) and in increase of overtime works‚ lead- time and off-line vehicle inventory. Assumptions First‚ reduction of seat variance is not considered as an alternative because Doug is a manager of assembly without control over sales decisions. Second
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Assignment 2 Toyota case study TMS had‚ as they called themselves‚ a “tiered” system when it came to measuring‚ evaluating‚ and rewarding performances of the regional GM’s. Their system rewarded the general managers and allowed them to give rewards to the salesmen who made the best sales and on when the sales happened. TMS made sure to make the managers focus to make a growth in the US market and make a long term commitment to customers instead of focusing on their finance‚ marketing‚ human
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In August 2007‚ one of the world’s leading automobile manufacturers‚ Toyota Motor Corporation (TMC)‚ announced that its joint venture in India‚ Toyota Kirloskar Motor Private Limited (TKM) had set up a technical school called Toyota Technical Training Institute (TTTI)‚ on the outskirts of Bangalore‚ India. The company said that TTTI was meant for those who had passed out of middle school (Class 10) but could not continue their education due to financial or other constraints. TMC projected the setting
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how the macro environment impacts upon industries 1. Introduction To answer this question‚ I will use Toyota as an example of an automotible industry within South Africa. An industry can be defined as a group of companies that satisfies a specific customer need. 2. Economic forces Since economic forces can change the health of the economy‚ they also have a direct impact on the broader industrial competitive environment. The four most important of these forces are: • the growth rate
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Competitive Strategy Asia-Pacific Marketing Federation Certified Professional Marketer Copyright Marketing Institute of Singapore Outline * Introduction * Sustainable competitive advantage (SCA) * Sources of SCA * Strategies for * Market Leaders * Challengers * Followers‚ and * Nichers Introduction * Having a competitive advantage is necessary for a firm to compete in the market * But what is more important is whether
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supply-chain risk emerged in the study as a particularly important issue across industries. One of the reasons for such a high level of concern is that supply-chain disruptions can have a profound impact on a manufacturer’s sales and market share. Toyota‚ for example‚ lost production of 20‚000 cars--at a cost estimated at $200 million in revenue-after the 1995 Kobe earthquake disrupted production at a plant that was the automaker’s sole source supplier of brake shoes for domestic cars. While the stakes
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Toyota’s Current Production The current distribution of Toyota production faculties are 10 in the United States‚ 3 in Canada and one in Mexico. Toyota began setting up production facilities back in 1984‚ when it became partners with General Motors Corp believing it was important to have manufacturing and production facilities on site‚ to better cater to the needs of the customer in that local market. Since that time sales have sky rocketed and they have production facilities in North America
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