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Ergonomics in assembly line

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Ergonomics in assembly line
Mr. Gurunath V Shinde et al. / International Journal of Engineering and Technology (IJET)

“Ergonomic analysis of an assembly workstation to identify time consuming and fatigue causing factors using application of motion study”
Mr. Gurunath V Shinde #1, Prof.V.S.Jadhav *2
#

PG student, Department of Mechanical Engineering,
Government College of Engineering, Karad, (Maharashtra-India), Pin-415124
1
gurunathshinde@yahoo.com
*
Professor, Department of Mechanical Engineering,
Government College of Engineering, Karad, (Maharashtra-India),Pin-415124
2
vsjadhavs@rediffmail.com
Abstract— Ergonomics plays an important role in workers’ productivity. Workstation layout and work design are two major factors of ergonomics of worker’s efficiency. Now, manufacturers found that instead of investing lots of money on man, machine, material, method (4m),improving ergonomics of workplaces is cost saving. Ergonomics found great need when market demand is high and manufacturers need more output within short period. This study was conducted on assembly workstation of welding shop. Ergonomic study of this assembly workstation was done by using motion study. Observations were made by studying each element of motion film recorded by video recorder. Results from this study reveal that there is need to modify workstation layout according to ergonomic principles.
Keywords: Ergonomics, Motion film, Fatigue factors, Productivity, Workplace Layout
I. INTRODUCTION
For productivity improvement in manufacturing industries, efficiency of worker plays an important role .Productivity of worker greatly depends upon ergonomic design of workstation. Efficient ergonomics in workstation design shows better interaction between man-machine systems. Lot of research has been done on analysing and improving ergonomics of workstation, facility layout and tool design. Study regarding operator performance and comfort in repetitive assembly task has been done (Shikdar et al,



References: [1] Deros B.M., Khamis N.K.(2011) “An ergonomics study on assembly line workstation design”. American Journal of Applied Sciences 8 (11):1195-1201. [2] Battini D., Faccio M., (2011), “New methodological framework to improve productivity and ergonomics in assembly system design”, International Journal of industrial ergonomics 41(30-32). [3] Saptari A., Lai W.S. (2011), “Jig design, assembly line design and work station design and their effect to productivity”. Jordan Journal of Mechanical and Industrial Engineering Vol.5, No [4] Kumar K.S. (2011), “Analysis and modeling of work stress in manufacturing industries in Kerala, India”, International Journal of Modern Engineering Research.Vol.1, No.2, (552-558). [5] Ismail A.R., Yeo M. L.,(2009) , “Assessment of Postural Loading among the Assembly Operators: A Case Study at Malaysian Automotive Industry” [6] Santos J, Sarriegi J.M.( 2007). “Using ergonomic software in non-repetitive manufacturing processes: A case study”. International Journal of Industrial Ergonomics 37: 267-275. [9] Mavrikios D.,(2006),“An approach to human motion analysis and modeling”, International Journal of Industrial Ergonomics, Vol.36 No.11, (979-989). [10] Shikdar A.A., Hadhrami M.A., (2005) “Operator Performance and Satisfaction in an Ergonomically Designed Assembly Workstation”, The Journal of Engineering Research, vol.2 number-1(69-76). [11] Ulin S.S., Keyserling W.M.,(2004), “Case Studies of Ergonomic Interventions in Automotive Parts Distribution Operations”, Journal of Occupational Rehabilitation,Vol.14,No.4.

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