Preview

How Mrp Can Be Used to Improve the Operation and Integration of the Processes

Satisfactory Essays
Open Document
Open Document
420 Words
Grammar
Grammar
Plagiarism
Plagiarism
Writing
Writing
Score
Score
How Mrp Can Be Used to Improve the Operation and Integration of the Processes
Mohammad Khan WCOB 5213 – ERP Fundamentals Synthesis 3 Tuesday, October 23, 2012

Material Requirements Planning (MRP) is a system that attempts to rein in materials needs. It is a technique that is based around the concept of dependent demand. MRP originated in the early 1960s in the USA as a computerized approach for the planning of materials acquisition and production (Aghazadeh, 2003). The three processes mentioned in the map of ERPsim processes are Procurement, Production and Sales. MRP is used in all these processes not only to integrate the processes but also to improve operation. The main objective of MRP is to balance the demand for materials with the supply of materials so that an appropriate quantity of materials is available when they are needed. The demand for materials is triggered by the fulfillment process and production process. If the materials are not available when they are needed, these processes will not function effectively. MRP makes sure the materials are available when you need them. So MRP ensures raw materials availability when they are needed to produce the finished goods for the client. The supply of material deals with procurement and production processes because materials are either bought or made. Purchasing or producing more than needed have negative consequences i.e. it can tie up cash, more spending on storage & insurance and the risk of obsolescence. Basically, the longer materials remain in storage, the more money the company loses. Material planning process optimizes the whole material acquiring and utilizing process to makes sure this does not happen. Not having enough, not having it in time, having too much etc. – all are problems that affects the business negatively and MRP is the perfect tool to avoid all these issues. MRP makes sure a raw material is acquired, processed & converted into finished goods to be shipped over to the client – all done with the optimum amount of money and time. MRP helps the management to



References: 1. Magal, S., & Word, J. (2012). The Material Planning Process. In Integrated business processes with ERP systems (pp. 269-314). Hoboken, NJ: Wiley. 2. Aghazadeh, S. M. (2003). MRP contributes to a company 's profitability. Assembly Automation, 23(3), 257-265. . 2|Page

You May Also Find These Documents Helpful

  • Best Essays

    Riordan Manufacturing has requested that an ERP (Enterprise Resource Planning) be developed and used in the San Jose, California; Albany, Georgia; Pontiac, Michigan; and Hangzhou, China offices. The goal of this ERP project is to stream line the manufacturing, distribution, and inventory management systems across all plants and to use only one system. The newly proposed system will give Riordan Manufacturing a wealth of opportunity to grow its business and sustain the customers that it has already. The new system will assist the company in obtaining the goals that it has set forth with in its missions statement by providing solutions for its customers.…

    • 4147 Words
    • 17 Pages
    Best Essays
  • Satisfactory Essays

    This week students need to select a process improvement project to work on during this course. There are four parts to this mini-project that you will do throughout this course (read all four parts due Week 2, 4, 6, and 8 before continuing with this assignment to understand how this breaks down in the coming weeks - link). Students may select something at work (i.e. a process or quality issue that can be pursued to help grow your career) or it may be something that will simply make your life easier at home (i.e. getting ready in the morning/evening for work, cooking a meal, etc.).…

    • 560 Words
    • 3 Pages
    Satisfactory Essays
  • Powerful Essays

    Riordan Manufacturing has requested assistance to provide specific recommendations for improving their inventory system. The objective for this service request is to analyze the current processes in inventory and define business requirements for system upgrades and improvements. Business requirements were established using a set of metrics to evaluate three options for improving inventory practices at Riordan. The three options evaluated are Enterprise Resource Planning system (ERP), Materials Requirements Planning (MRP), and Vender Managed Inventory (VMI). The metrics allowed the three systems to be scored based on the priority of business requirements, which provided the basis for recommendations to Riordan. In addition to using a metrics table to evaluate the three systems, the evaluation team utilized a Gantt chart to develop implementation timelines for project management, assessment, hardware/software installation, user training, and software support. Riordan Manufacturing advised the consulting team of their constraints of a one million dollar budget with a one year implementation deadline. The team also completed an analysis of the return on investment (ROI) for the MRP solution. This analysis proved that the MRP solution would greatly reduce inventory costs for Riordan. Taking into account the business requirements and parameters set by Riordan, the consulting team can make a recommendation.…

    • 3263 Words
    • 14 Pages
    Powerful Essays
  • Powerful Essays

    Materials Requirement Planning is an integral part of any manufacturing based business. According to The Free Dictionary’s definition of materials requirement planning is that this system “provides the user with information about timing (when to order) and quantity (how much to order), generates new orders, and reschedules existing orders as necessary to meet the changing requirements of customers and manufacturing” (2009). This definition of materials requirement planning illustrates the importance of having an excellent system in place to make certain that ordering needed materials is done in an orderly fashion that allows for the needed materials to be on hand, but will not result in an instance of having…

    • 1520 Words
    • 7 Pages
    Powerful Essays
  • Satisfactory Essays

    EDI Reference Guide

    • 298 Words
    • 1 Page

    Materials management manages its inventory with the data entered regarding supply usage. An integrated system forecasts needed supplies based on scheduled cases. This information minimizes the required inventory levels…

    • 298 Words
    • 1 Page
    Satisfactory Essays
  • Powerful Essays

    Riordan Manufacturing, an industry leader in the manufacturing of plastic injection molding, has hired our organization to analyze its current Materials Resource Planning (MRP) and Enterprise Resource Planning (ERP) systems in an attempt to reduce raw materials and finished goods inventory costs and to acquire a comprehensive plan that includes a complete requirements definition and a design and implementation proposal.…

    • 5023 Words
    • 21 Pages
    Powerful Essays
  • Better Essays

    Operation Management

    • 2281 Words
    • 10 Pages

    References: 1. Textbook “Manufacturing process management” provided by California Miramar University and Center for Systems Development.…

    • 2281 Words
    • 10 Pages
    Better Essays
  • Good Essays

    As material resource planning (MRP) involves the initiation of the automation of planning needs for resources, ordering materials, and scheduling tasks to be completed on the shop floor; it is to be expected that certain functions of human resources will be directly affected with the implementation of the MRP system. The first of these would be job analysis which is the process of getting detailed information about the job and job design which involves defining the way work will be performed and the tasks involved in completing those requirements. Obviously the shift from manual process to automation will change the standards for certain task requirements and necessitate the assessment of standards of performance. This leads directly to the affectation of a second human resource function of training and development.…

    • 676 Words
    • 3 Pages
    Good Essays
  • Good Essays

    Management

    • 1203 Words
    • 5 Pages

    6.Material requirements planning (MRP) is a computerized information system developed specifically to aid in managing dependent demand inventory and scheduling replenishment orders.(Points : 2)…

    • 1203 Words
    • 5 Pages
    Good Essays
  • Better Essays

    Realco Breadmaster Company

    • 1027 Words
    • 5 Pages

    Inventory is the stock of items used to support production, supporting activities and customer service. It is the “bread and butter” that keeps manufacturing firms in business, and is a critical resource in the supply chain. Inventory can be manually managed so that different business conditions can have less of a negative impact on the operations, and give support to the efficient running of supply chains. There are also many tools that companies use to manage production, such as the master scheduling, the material requirements planning (MRP), job sequencing, and distribution requirements planning (DRP). Now with all that said, let us now begin the review and analyze the first case study about the Realco Breadmaster Company.…

    • 1027 Words
    • 5 Pages
    Better Essays
  • Powerful Essays

    Harley Davidson

    • 1637 Words
    • 7 Pages

    The case took place in the period from 1997-1999. The purpose of the case was to analyze the process of selecting a modular Enterprise Resource Planning (ERP) system to support supply chain management for this large manufacturing company. Recognizing that the purchasing process for obtaining materials and parts was out of control, management coordinated a project to understand its purchasing process and activities, solicit feedback from the 800 people who would be affected by the new system, and create a complete transformation in thinking and action…

    • 1637 Words
    • 7 Pages
    Powerful Essays
  • Powerful Essays

    Kuei, C. H., & Madu, C. N. (2005). Erp And Supply Chain Management. Chi Publishers Inc.…

    • 1705 Words
    • 7 Pages
    Powerful Essays
  • Satisfactory Essays

    MRP STRATEGIES MADE EASY

    • 38908 Words
    • 156 Pages

    Neither this documentation nor any part of it may be copied or reproduced in any form or by any means or…

    • 38908 Words
    • 156 Pages
    Satisfactory Essays
  • Good Essays

    Bba Time Table

    • 852 Words
    • 4 Pages

    Purchase and material management refer to right quantity supply the material of the quality at the right time.…

    • 852 Words
    • 4 Pages
    Good Essays
  • Powerful Essays

    ERP AND MRP

    • 10713 Words
    • 43 Pages

    One of the most important issues in planning and controlling operations is managing the sometimes…

    • 10713 Words
    • 43 Pages
    Powerful Essays