National Cranberry Case Report All Excellent Team Summer 2012 Memo By calculating implied utilization of every process‚ we found that the drying process for wet berries is a bottleneck ofRP1. Utilization of dryers is 180%!!! (comparing to 8~48% of other processes‚ it is so problematic). Because of this bottleneck‚ 480 bbls of wet cranberries are not processed per hour on an average “busy” day (17‚280 bbls arrive over the 12-hour period). As a result‚ our temporary holding bins are full
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National Cranberry Cooperative 1. The wait time for trucks to back onto a Kiwanne dumper and empty their contents was up to three hours. Even though $75‚000 was spent on a fifth Kiwanne dumper‚ this did not seem to help overtime costs. This assumes that it is the delay in trucks emptying their contents that caused the overtime to be required. A potential cause is the lack of dryers and the lack of berry appropriate holding bins‚ i.e. not enough wet or dry berry holding bins – these causes
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NATIONAL CRANBERRY CO-OPERATIVE CASE STUDY * Nishi Sharma In 1971‚ National Cranberry Cooperative faced recurring operational problems that affected the productivity and relationship of NCC to growers. This analysis will discuss how NCC can improve its operation before the peak-season comes in. The analysis was based from facts cited in the case‚ using tools such as but not limited to process flow diagram‚ cost‚ benefit and utilization analysis‚ and work-force scheduling. The author recommends
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1. Problems facing receiving plant No. 1 (RP1) The problems that The National Cranberry Cooperative is facing with are described in the table below. Mostly they are related to the problem of capacity. Problem | Implications | Presence of bottlenecks in the stages of drying and separating of berries. | Excessive overtime costs. | | Overcapacities in other stages of processing of berries. | 2. Process Flow Diagram From 8-10 min to few hours 400*3= 1200 bbls/h 1500*3 = 4500 bbls/h
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The cost benefit of adding the additional drying unit and advancing the shift start time are higher than the cost benefit of other options considered. THE COMPANY The Receiving Plant I (RPI) of National Cranberry Cooperative (NCC) processes both wet and dry cranberries in a highly mechanized process involving 400 workers during peak season. The processed berries are sold in bulk and bags. PROBLEM STATEMENT NCC is currently wrestling with both
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National Cranberry Cooperative (NCC) Case Analysis NCC Issues at Receiving Plant No.1 (RP1): Hugo Schaeffer‚ vice president of operations at NCC has currently identified three problems at the core of RP1. These three problems are: - Idle time: under the current process trucks are spending too much time waiting to unload cranberries at RP1 - Resource Utilization: the current allocation of full time and part time workers has resulted in increased costs as a result of both over time and absenteeism
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Here’s the problem‚ gang… We now that the bottleneck in the process is the Drying unit. Using the diagram‚ we can assess: 1. TPT is 19‚000*.7 wet barrels/12 work hrs in work day = 1108 wet bbls per day 2. The dryer unit can process 600 bbls wet cranberries per day Looking at the process we know that there is a bottleneck at Drying unit: I. The capacity of the drying unit is 600 bbl /hr which is much lower than the required 1108 wet bbl/day we need. II. On an average day a total
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Spring 2015 Student name: Ha Thu Tran Class: Operation Management 63.671. Case Study: National Cranberry Cooperative Date: Feb 19 2015 I. Background /Summary National Cranberry case is an interesting operational case study. The organization of National Cranberry was established and owned by growers of cranberries to process and market their own berries. It is a large corporation‚ which has operation in all primary growing areas of North America: Massachusetts
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The major trends of the cranberry industry and the problems facing RP#1 There are several major trends that we can observe in the cranberry industry for the period of 1945-1979 (See Table 1 in the Appendix). First‚ there is a steady production increase in each of the five-year periods: from 615‚000 barrels in 1945-1949 to 1‚546‚120 barrels 30 years later. The production growth was caused by the increasing mechanisation of cranberry industry. For example‚ water harvesting could result in a yield
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National Cranberry is a cooperative of berry growers around North America that share common production facilities and for the last several years have been experiencing capacity bottlenecks among other issues. After initial analysis‚ two main factors that contributed to a decrease in production were found. The first issue in the business is that the supply trucks and drivers delivering the harvest were not properly organized and there was not enough space and organization to allow for smooth offloading
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