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    strengths of Western business practice‚ in other words‚ by merging the benefits of teamwork with the creativity of the individual. Some refer to its implementation in the West as lean manufacturing since‚ when combined with the principles of just-in-time (JIT)‚ kaizen or continuous improvement forms the foundation for the concept of lean manufacturing. HISTORY OF CONTINUOUS IMPROVEMENT Following the defeat of Japan in World War II‚ America wanted to encourage the nation to rebuild. As with the Marshall

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    (Note: The details of the process have been condensed and modified for the sake of confidentiality and easy of storytelling.) A two-day quality awareness program introduced the cross-functional project team members to TQM (including just-in-time [JIT]‚ total quality control [TQC] and total employee involvement [TEI]). Fortnightly meetings then started to address the problem at hand through the seven steps of problem solving: 1. Define the problem 2. Research the causes 3. Generate countermeasure

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    Running Head: Lean Thinking Model Lean Thinking Model and its’ Positive Effects on Manufacturing Processes June 11‚ 2009 Table of Contents Introduction 4 Steps of the Lean Manufacturing Process 5 Step 1: Identify the Value to Customers in Specific Products and Services 5 Step 2: Identify the Business Processes the Delivers this Value to Customers 8 Step 3: Organize Work Arrangements around the Flow of the Business Process 8 Step 4: Create a Pull System that Responds to Customer

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    Operations Management

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    MGT 502 Final Review Questions 1. List and explain the three ways to decrease process throughput time. 1) Perform activities in parallel a. A serial approach results in the throughput time for the entire process being the sum of individual steps plus transport and waiting time between steps. Using a parallel approach can reduce throughput time by as much as 80 percent and produces a better result. 2) Change the sequence of activities b. Altering the sequence of activities

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    Transworld Auto Parts

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    Christine Lam BA 453 – Case Briefing: Transworld Auto Parts November 11‚ 2012 Company Overview: Transworld Auto Parts (TAP) is a Tier 1 manufacturer of original and after-market parts for automobile producers both in the United States and abroad. TAP focuses on manufacturing in two core product lines: electronics and interiors. Apart from that‚ it also separates its customer-centered divisions into four divisions: luxury‚ economy‚ mid-priced‚ and truck. TAP also serves in three main geographic

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    Advantages and Disadvantages of a push system and a pull system Following the Course Name Guidelines Student’s Name University Push & Pull System A Inventory director must have the capacity to add to a robust inventory control structure to oversee client request. The interest for the item will control Inventory expenses‚ conveying expenses‚ asking fees and capacity costs. Inventory control structures are generally arranged as push or draw models. Knowing the definitions‚ central focuses and

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    Hierarchy: mutual understanding and trust‚ interlocking structures‚ control systems‚ compatible capabilities‚ information sharing‚ joint improvement activities‚ and Kaizen and learning. “JIT system – a system that organizes the resources information flows and decision rules that enable a firm to realise the benefits of JIT principles”. (Krajewski‚ Ritzman & Malhotra p.349) The elements of just-in-time system are being pro-active in exposing problems‚ pull production based in Kanban‚ Total Quality

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    Lean Managment

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    operation and it will achieve a balanced‚ smooth flow of operations. With lean operation and Just-in-time philosophy and its foundation‚ we shall understand why this operation management concept is so beneficial for any company. The philosophy of JIT and Lean management focuses on a flexible system that uses minimal resources and produces high-quality goods or services with a highly coordinated processing system in which goods move through the system‚ and services are performed‚ just as they are

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    Hard Rock Cafe

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    Operations Management is field cares overseeing and design and control of the production process and the redesign of business processes in the production of goods or services. Case Study 1: 1- How each of the 10 decisions of Operations Management is applied at Hard Rock Café. 1. Design of goods and services: This cafe flexible and unique in its products‚ design and design services in the local market. This shows excellence through a combination of traditional and culture of the local population

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    CASE 6–19 The Case of the Plummeting Profits; Lean Production Required: 1. What characteristic of absorption costing caused the drop in net operating income for the second quarter and what could the controller have said to explain the problem? With absorption costing the net operating income relies on both production and sales so he was correct in his explanation‚ however he could have maybe explained better how since they had an under applied amount of overhead from their reduction in produced

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