2. Next, complete a more detailed diagram that has five distinct processes (hence five circles), two for FastFit (Headquarters and the Warehouse)) and three for WGD’s three departments. This diagram should also include the database associated with each WGD department using the cylinder symbol, there are three of these. Now fill in the flows from Q1 above. Then diagram all the flows of information that occur within FastFit and within WGD to support the processing of the order. Do not diagram any computer network details; just illustrate the three databases using the cylinder symbol.…
2. Next, complete a more detailed diagram that has five distinct processes (hence five circles), two for FastFit (Headquarters and the Warehouse)) and three for WGD’s three departments. This diagram should also include the database associated with each WGD department using the cylinder symbol, there are three of these. Now fill in the flows from Q1 above. Then diagram all the flows of information that occur within FastFit and within WGD to support the processing of the order. Do not diagram any computer network details; just illustrate the three databases using the cylinder symbol.…
The maximum achievable throughput rate would be affected by changes in the percentage of dry or wet berries. The throughput would also be affected by the bottleneck for drying berries to be loaded into bulk trucks or bagged. The processing rate of the three separator lines also affected the throughput rate as processing declined as the percentage of bad fruit increased.…
In this process the Step 3 & 4 have the longest processing time of 10 minutes which means this is the bottleneck in the process. We know that the bottleneck determines the maximum output of the process. The bottleneck time is also referred to as the cycle time.…
Strategic capacity planning involves keeping the system balanced so the output of one level is the required input of another level. A bottleneck anywhere in this process would limit the thoroughput time within this system. This is evident in the example of the Riordan manufacturing of the electric fans. The manufacturing process requires specialized piece parts and a specialized labor supply with proper knowledge to create the product.…
The resource with least capacity determines the maximum long-term achievable throughput rate. Because wet and dry berries follow different routes at RP#1 there will be a maximum achievable throughput for each. The capacity of the dryers is the bottleneck for the wet berries. The maximum throughput for wet berries is 600 bbls/hr. For dry berries the separation process is the bottleneck. The maximum throughput for dry berries is 1200 bbls/hr.…
Management’s main concern is managing the capacity of the factory in response to the complex demand pattern. Delays resulting from insufficient capacity undermine LT’s promised lead times and ultimately force LT to turn away orders. In particular, if an order’s lead time exceeds the quoted lead time, then the revenue for that order decreases linearly, from $1000 for the quoted lead time (24 hours) to $0 for the maximum lead time (72 hours).…
Strategic planning is designed to leverage the strengths of a firm while minimizing the effects of its weaknesses. It is difficult to know the potential advantage a firm may have unless external analysis is done well. For example, a company may have a talented marketing department or an efficient production system. However, the organization cannot determine whether these internal characteristics are sources of competitive advantage until it knows something about how well the competitors stack up in these areas.…
2. To address the wait time issue, NCC will need to analyze the plant operations to pin-point the bottlenecks and find ways, e.g. redesign the plant, invest in resources, to reduce these bottlenecks.…
Before the simulation started, our team created a trend forecast, using the first 50 days of data, showing us that the bottleneck station was at Station 1. On day 50 of the simulation, my team, 1teamsf, decided to buy a second machine to sustain our $1,000 revenue per day and met our quoted lead time for producing and shipping receivers. On day 97, we changed Station 2’s scheduling rule to priority step 2. We noticed that the bottleneck was not just at station 1, but at all stations, and that buying a new machine would not be the right choice to make, but rather, changing the way in which the station’s processing is queued would be the better option. By doing this, we could produce all incoming kits with a priority enabling an even flow of kits to Station 3. At day 97, our team ranked first in the overall standing, and wanted to try to maintain this standing for the rest of the simulation.…
Pharmacy operations contain two basic processes. The first is the prescription filling process, whereby the staff fills prescriptions submitted by phone, fax, electronic transfer, and hard copy. There are 4 phases of the filling process: order input, data verification, vial fill, and product check & storage. Target flow time for each phase is 3.5 minutes for a total flow time of 14 minutes. Analysis of data gathered shows that actual flow time for the final phase is 4.2 minutes and a bottleneck occurs at this station. The second process is the assistance of customers that arrive throughout the day at the counter or drive-thru. This process is not capacity limited, but high customer traffic during times of lower staff capacity does impact prescription filling flow times.…
1. In the current flow of the process, identify the bottleneck areas. What recommendations, both short-term and long-term, would you make to solve the bottleneck problem?…
The factory have to decide how much they order; the order size is communicated only to the supplier and not to other entities. Furthermore, ordering information is transferred with delays and the lead-time in operations also results in delays.…
The “goal” is to make money and anything that assists in doing this is productive, while anything that hinders this is a bottleneck. The Goal goes on to identify bottlenecks (constraints) in the manufacturing process and how identifying them helps reduce impact and allows for controlling the flow of materials.…
Figure: 1: Flow Chart of a Simple Supply Chain of Fast Moving Consumer Goods (Dabas, Sternquist & Mahi, 2012)…