Preview

Facilitate Continuous Improvement

Best Essays
Open Document
Open Document
3465 Words
Grammar
Grammar
Plagiarism
Plagiarism
Writing
Writing
Score
Score
Facilitate Continuous Improvement
Strojniški vestnik - Journal of Mechanical Engineering 55(2009)5, StartPage-EndPage UDC 658.5

Paper received: 03.03.2008 Paper accepted: 00.00.200x

Basic Quality Tools in Continuous Improvement Process
Mirko Soković1,* - Jelena Jovanović2 - Zdravko Krivokapić2 - Aleksandar Vujović2 1 University of Ljubljana, Faculty of Mechanical Engineering, Slovenia 2 University of Montenegro, Faculty of Mechanical Engineering, Podgorica, Montenegro If organizations wish to achieve continuous quality improvement they need to use appropriate selection of quality tools and techniques. In this paper a review of possibilities of the systematic use of seven basic quality tools (7QC tools) is presented. It is shown that 7QC tools can be used in all process phases, from the beginning of a product development up to management of a production process and delivery. It is further shown how to involve 7QC tools in some phases of continuous improvement process (PDCA-cycle), Six Sigma (DMAIC) and Design for Six Sigma (DMADV) methodologies, and Lean Six Sigma. © 2009 Journal of Mechanical Engineering. All rights reserved. Keywords: DMAIC, improvement processes, quality tools, Six Sigma, PDCA, 7QC tools, DMADV 0 INTRODUCTION Continuous quality improvement process assumes and requires that a team of experts together with the company leadership actively use quality tools in their improvement activities and decision making process. Currently there is a significant number of quality assurance and quality management tools available, so the selection of the most appropriate is not always an easy task. Tools are essential ingredients of a process and basic instruments for the success of a quality program. Many companies have used tools without giving sufficient thought to their selection and have then experienced barriers to progress. Quality Tools cannot remedy every quality problem but they certainly are a means for solving problems. Consequently, it needs to be emphasized that while tools can



References: [1] [2] Basu, R. Implementing Quality – A Practical Guide to Tools and Techniques, Thomson Learning, UK, 2004. Osanna, P.H., Durakbasa, M.N., AfjehiSadat, A. Quality in Industry, Vienna University of Technology, TU AuM, Wien, 2004. Tague, N.R. The quality toolbox, ASQ Quality press, Wisconsin 2005. Pimblott. J.G. Management improvement where to start, Quality forum, Vol. 16, No. 4, December 1990, pp. 165-173. N.N. Quality Management Systems, translation of DGQ educational material, 10. issue 2001, SZK, Ljubljana, Slovenia, 2002. [6] [7] [8] [9] [10] [11] [3] [4] [5] [12] [13] [14] Paliska. G. Universality and systematicness of quality tools, M.Sc. thesis, Faculty of Engineering, University of Rijeka, Croatia, 2007. Scholtes, P. Brian, J.L. Streibel, B.J. The Team Handbook, Madison, WI: Joiner/Oriel Inc., USA, 2003. http://elsmar.com/pdf_files Soković, M. Jovanović, J. Krivokapić, Z. Vujović, A. Quality tools in improvement process, Proceedings of 2nd International Conference ICQME 2007, 12-14 September 2007, Budva, Montenegro, pp. 21-28. Keller.,P. Six Sigma Demystified – a selfteaching guide, McGraw-Hill, New York, 2005. Soković, M. Pavletić, D. Quality improvement – PDCA-cycle vs. DMAIC and DFSS, Strojniški vestnik – Journal of Mechanical Engineering53 (2007), 6, pp. 369-378. http://quality.dlsu.edu.ph/tools Taghizadegan, S. Essentials of Lean Six Sigma, Butterworth-Heinemann, UK, 2006. Soković, M. Pavletić, D. The Lean and Six Sigma syn ergy, Proceedings of 3rd International Conference ICQME 2008, 1012 September 2008, Budva, Montenegro, pp. 5-12. Basic Quality Tools in Continuous Improvement Process 9

You May Also Find These Documents Helpful

  • Powerful Essays

    With the implementation of the Six Sigma practice Riordan Manufacturing will be able to manage the variations in product output, along with having a system where they will be able to measure, analyze, and control their manufacturing process to within a defined specification. This will lead to an improved product for their customers with a defect rating of 3.4 per million produced or less. (Six Sigma, 2000-2007). Along with the improvements to the products produced, this will also help Riordan control its cost on a per product basis through the adherence of the defined specifications in the manufacturing process.…

    • 3150 Words
    • 13 Pages
    Powerful Essays
  • Good Essays

    findings on the over-sized T-chart. Members will agree on a consensus by using the thumbs up, thumbs down method.”…

    • 810 Words
    • 4 Pages
    Good Essays
  • Satisfactory Essays

    Continuous improvement is an ongoing cycle of review and evaluation for your company or organizations, processes and procedures. Having this continuous improvement policy will help you to refine the way in which you do things to make it an effective and efficient way of doing things.…

    • 338 Words
    • 2 Pages
    Satisfactory Essays
  • Powerful Essays

    Continuous improvement in a management context means a never-ending effort to expose and eliminate root causes of problems. Usually, it involves many incremental or small-step improvements rather than one overwhelming innovation. From a Japanese perspective continuous improvement is the basis for their business culture. Continuous improvement is a philosophy, permeating the Japanese culture, which seeks to improve all factors related to the transformation process (converting inputs into outputs) on an ongoing basis. It involves everyone, management and labor, in finding and eliminating waste in machinery, labor, materials and production methods.…

    • 1942 Words
    • 8 Pages
    Powerful Essays
  • Satisfactory Essays

    Tqm Ford

    • 323 Words
    • 2 Pages

    Total Quality Management refers to an integrated approach that seeks to improve quality and performance which will meet or exceed customer expectations and to develop continuous improvement. A company that implements this form of management is Ford Motor Company. Ford began to practice TQM back in the 1980s when “When Quality is Job 1” was their slogan. And of course back then Ford was a vast company. When TQM was first utilized, it started through a joint venture with ChemFil which is a division of PPG Industries. Ford Motor Company wanted to produce better products and a stable environment not only for the workforce but also an effective management and profitability by the 1990s. During this process, “Quality is Job 1” became “Quality People, Quality Products”. Through this partnership with paint supplier ChemFil, paint processes were developed to ensure that a quality product that meets customer’s needs transform into financial success. TQM was forefront in their painting design as the process of preparation was implemented by ChemFil with Ford management and workers informed of all steps needed to follow the application of paint to a quality outcome. A couple of years later, Ford Chief Engineer Art Hyde takes the executed Six Sigma a step further saying, The design and engineering analysis process makes it possible for problems, that previously may not have surfaced until launch, to be caught and corrected in the virtual world through the DMAIC process. The DMAIC process, define, measure, analyze, improve, and control has built an overall strategy for consistency in Ford teams. Of their Six Sigma implementation for 2010 product launches, Dan Dobbs, The Six Sigma Master Black Belt said, The Company’s Quality Operating System or (QOS) is crucial for identifying and correcting problems within the manufacturing facilities. Six Sigma and QOS implemented in each plant includes cross-functional groups of engineers, plant management, and production specialists—all…

    • 323 Words
    • 2 Pages
    Satisfactory Essays
  • Good Essays

    7 Qc Tools

    • 791 Words
    • 4 Pages

    The QC 7 Tools (seven QC tools) are the most popular tools, which are being used by quality conscious companies throughout the world for improvement of quality of products and processes. They form the fundamental foundation for all problem solving and quality control activities and are also an important element of Lean Manufacturing. They are used to analyze the production process, identify the major problems, control fluctuations of product quality, and provide solutions to avoid future defects. Statistical literacy is necessary to effectively use the QC 7 Tools. These tools use statistical techniques and knowledge to accumulate data and analyze them. The knowledge of these tools has become essential to improve the internal competitiveness of organizations.…

    • 791 Words
    • 4 Pages
    Good Essays
  • Good Essays

    Statistical Quality Control

    • 21208 Words
    • 85 Pages

    Bibliography: Brue, G. Six Sigma for Managers. New York: McGraw-Hill, 2002. Duncan, A. J. Quality Control and Industrial Statistics. 5th ed. Homewood, Ill.: Irwin, 1986. Evans, James R., and William M. Lindsay. The Management and Control of Quality. 4th ed. Cincinnati: South-Western, 1999. Feigenbaum, A. V. Total Quality Control. New York: McGrawHill, 1991. Grant, E. L., and R. S. Leavenworth. Statistical Quality Control. 6th ed. New York: McGraw-Hill, 1998. Hoyer, R. W., and C. E. Wayne. “A Graphical Exploration of SPC, Part 1.” Quality Progress, 29, no. 5 (May 1996), 65-73. Juran, J. M., and F. M. Gryna. Quality Planning and Analysis. 2nd ed. New York: McGraw-Hill, 1980. Wadsworth, H. M., K. S. Stephens, and A. B. Godfrey. Modern Methods for Quality Control and Improvement. New York: Wiley, 1986.…

    • 21208 Words
    • 85 Pages
    Good Essays
  • Satisfactory Essays

    continuous improvement

    • 579 Words
    • 2 Pages

    Like much of Asia, Vietnam has spent the greater part of the last century trying to rebuild and grow after winning independence from France and then reuniting after the Cold War split. While the economic recession impacted much of the world, Asia has shown much more resilience when it comes to recovering from the downturn. Now, Vietnam is trying to capitalize on the resurging economy to become an economic and social pillar in the region.…

    • 579 Words
    • 2 Pages
    Satisfactory Essays
  • Best Essays

    6. Creveling, C. M., Slutsky, J. L., Antis, D. jr.(2003), Design for Six Sigma in Technology and Product Development, What to Do & When to Do It, Prentice Hall PTR, New Jersey. 7. Cronemyr, Peter.(2006), DMAIC DMADV, Differences, Similarities and Synergies. 8. Dean, James W., Bowen, David E.(1994), Management Theory and Total Quality: Improving Research and Practice through Theory Development, The Academic Review, Vol. 19, No. 3, Special Issue: Total Quality, pp. 392-418. 9. Gremyr, I.(2005), Exploring Design for Six Sigma From the Viewpoint of Robust Design Methodology, Journal of Six Sigma and Competitive Advantage, Vol. 1, No. 3, pp 295-305. 10. Harry, Mikel, Schroeder, Richard.(2000), Six Sigma, the Breakthrough, Management, Strategy, Revolutionizing the World’s Top Corporation, Currency, New York. 11. Karlsson, Christer, Ålhström, Pär.(1996), The Difficult Path to Lean Product Development, Journal of Product Innovation Management, Vol. 13, pp. 2830-295. 12. Kristofferson, A., Lindeberg, C.(2006), Lean Product Development in Swedish Industry, Master’s Thesis, Stockholm School of Economics. 13. Mascitelli, Ron.(2004), The Lean Design Guidebook-Everything Your Product Development Team Needs to Slash Manufacturing Costs, Technology Perspectives, Northridge. 14. Mehri, Darius.(2005), The Darker Side of Lean, an Insider’s Perspective on the Realities of the Toyota Production System, Cornell University Press. 15. Morgan, James M., Liker, Jeffrey K.(2997), The Toyota Product Development System, Integrating People, Process, and Technology, Productivity Press, New York. 16. Productivity Press Development Team(2005), Lean Supply Chain: Collected Practices & Cases, Productivity Press. 17. Reinertsen, Donald.(2005), Let It Flow, Industrial Engineering, pp. 41‐45. 18. Reinertsen, Donald.(2005), How Lean Product Development Sparked a Revolution, Institute of Industrial Engineers. 19. Sethi, Rajesh.(2000), New Product Quality and Product Development Teams, Journal of Marketing, Vol. 64, pp. 2. 20. Schein, E.(1992), Organisational Culture and Leadership, Jossey‐Bass, San Francisco. 21. Tennant, G.(2002), Design For Six Sigma, Launching Products and Services without Failure, Gower, Hampshire. 22. Urban, G. L., Hauser, J. R.(1993), Design and Marketing of New Product, Prentice Hall, New Jersey. 23. Wilson, G.(2005), Six Sigma, and the Product Development Cycle, Oxford, Oxford. 24. Womack, J. P., Jones, D. T., Roos, D.(1991), The Machine that Changed the World, Rawson Associates, New York.…

    • 4901 Words
    • 20 Pages
    Best Essays
  • Best Essays

    International Journal of Mechanical Engineering and Technology ENGINEERING – INTERNATIONAL JOURNAL OF MECHANICAL (IJMET), ISSN 0976 6340(Print), ISSN 0976 – 6359(Online) Volume 3, Issue 3, Sep- Dec (2012) © IAEME AND TECHNOLOGY (IJMET)…

    • 3648 Words
    • 15 Pages
    Best Essays
  • Best Essays

    From in-depth interview with deputy general manager and short questionnaire it was found that there are several dimensions monitored and some frameworks are used. Nonetheless there is no centralised effort to gain an insight about quality standards and performance. Materials gathered are not used for further analysis or development of holistic model for the company and are archived in personal records.…

    • 3146 Words
    • 13 Pages
    Best Essays
  • Good Essays

    9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 Design 'Of quality control systems Process quality control Attribute control Variables control Using control charts Continuous improvement Six Sigma Lean and Six Sigma Quality control and improvement in industry Student Internet exercises Solved problems Discussion questions Problems Selected bibliography…

    • 2659 Words
    • 11 Pages
    Good Essays
  • Good Essays

    Ice cream mix and other liquids are frozen by direct contact with carbon dioxide while…

    • 9294 Words
    • 38 Pages
    Good Essays
  • Powerful Essays

    Kurapati

    • 3443 Words
    • 14 Pages

    References: Ahuja IPS (2004). Strategies for affecting quality improvement in technical education. J. Technical Education. 27: 56-63. Behara RS, Fontenot GF and Gresham A (1995). Customer satisfaction measurement and analysis using Six Sigma. Int. J. Quality & Reliability Management. 12: 09-18. Coronado R and Antony J (2002). Critical success factors for the implementation of six sigma projects in organization. The TQM Mag. 14: 92-99. Goh TN, Xie M (2004). Improving on the Six Sigma paradigm. The TQM Mag. 16: 235-240…

    • 3443 Words
    • 14 Pages
    Powerful Essays
  • Powerful Essays

    The purpose of this research is to identify the importance of continuous improvement and how continuous improvement (CI) affects the quality management, production management, and also the safety management of the company. And how all these work together to increase the company’s competitive edge, while also saving the company money. We will also give a detailed meaning into what continuous improvement is. We will also discuss the future of continuous improvement, through new technologies and innovation.…

    • 1806 Words
    • 8 Pages
    Powerful Essays