Response surface methodology
3.1
Introduction
Response surface methodology (RSM) is a collection of mathematical and statistical techniques for empirical model building. By careful design of experiments, the objective is to optimize a response (output variable) which is influenced by several independent variables (input variables). An experiment is a series of tests, called runs, in which changes are made in the input variables in order to identify the reasons for changes in the output response. Originally, RSM was developed to model experimental responses (Box and Draper, 1987), and then migrated into the modelling of numerical experiments. The difference is in the type of error generated by the response. In physical experiments, inaccuracy can be due, for example, to measurement errors while, in computer experiments, numerical noise is a result of incomplete convergence of iterative processes, round-off errors or the discrete representation of continuous physical phenomena (Giunta et al., 1996; van Campen et al., 1990, Toropov et al., 1996). In RSM, the errors are assumed to be random.
Response surface methodology
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The application of RSM to design optimization is aimed at reducing the cost of expensive analysis methods (e.g. finite element method or CFD analysis) and their associated numerical noise. The problem can be approximated as described in Chapter 2 with smooth functions that improve the convergence of the optimization process because they reduce the effects of noise and they allow for the use of derivative-based algorithms. Venter et al. (1996) have discussed the advantages of using RSM for design optimization applications. For example, in the case of the optimization of the calcination of Roman cement described in Section 6.3, the engineer wants to find the levels of temperature (x1) and time (x2) that maximize the early age strength (y) of the cement. The early age strength is a function of the levels of temperature