What led to the downfall? Most say that it was the abandonment of the old piecework system in 1992. Under the old system, an employee did one dedicated task such as sewing buttons or zippers. The worker was paid according to the amount of individual work completed. Unfortunately, the recurring tasks showed increases in "repetitive-stress injuries", for example, carpel tunnel syndrome. At this point came the birth of the 'work group method ', which the company saw as more productive. The idea of teamwork seemed profitable for Levi 'sUS based factories whose competition was already turning to the overseas markets to cut costs on labor. It was obviously more economical for them to hire a seamstress at several dollars a day (overseas) as opposed to having to pay hourly wages stateside. "Teamwork is the basis for solving frustrating and costly workplace problems, such as high stress, unsolved conflicts, low job satisfaction, and high turnover", says Steve Carney, the author of The Teamwork Chronicles. The idea backfired on Levi 's and inevitably turned the workers against their counterparts.
The buddy teams worked as long as you had an entire team of experienced, top performers. But predictably, "longtime friendships were dissolved as faster workers tried to banish slower ones." (King, 1998) Morale took a plunge when the skilled and faster team workers began seeing their paychecks take a nosedive. Veteran employees were
Cited: Shoulberg, Warren. "Levi Stress." Home Textiles Today. Mar 8, 1999.