AIR FORCE TO 11W3-5-5-121
OPERATOR AND FIELD MAINTENANCE MANUAL
INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST FOR
M68 SIGHT REFLEX, W/QUICK RELEASE MOUNT AND SIGHT MOUNT
CLOSE COMBAT OPTIC (CCO)
NSN: 1240-01-411-1265, 1240-01-540-3690, 1240-01-576-6134
COMP M2
COMP M4
COMP M4S
* SUPERSEDURE NOTICE: TM 9-1240-413-12 & P dated 19 March 2008, including all changes
DISTRIBUTION STATEMENT C: Distribution authorized to U.S. Government agencies and their contractors. This publication is required for administration and operational purposes, as determined 26 October 2005. Other requests for this document will be referred to the U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-MPP/TECH PUBS,
6501 E. 11 Mile Road, …show more content…
Warren, MI 48397-5000. Air Force units will request additional copies from 406 SCMS/GULAC,
Robins AFB, GA, 31098.
DESTRUCTION NOTICE: For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of this document.
HEADQUARTERS, DEPARTMENT OF THE ARMY AND AIR FORCE
04 May 2013
WARNING SUMMARY
This warning summary contains general safety warnings and hazardous materials warnings that must be understood and applied during operation and maintenance of this equipment. Failure to observe these precautions could result in serious injury or death to personnel. Also included are explanations of safety and hazardous materials icons used with the technical manual.
FIRST AID NOTICE
First Aid - for first aid or artificial respiration, see FM 4-25.11, First Aid.
First Aid - Air Force personnel refer to AFMAN 44-163(I).
HAZARDOUS MATERIALS ICONS
CHEMICAL - drops of liquid on hand shows that the material will cause burns or irritation to human skin or tissue. EXPLOSION - rapidly expanding symbol shows that the material may explode if subjected to high temperatures,
ENEMY FIRE-hazard symbol indicates danger for personnel from enemy fire.
a
HAZARDOUS MATERIALS ICONS (continued)
EYE PROTECTION - person with goggles shows that the material will injure the eyes.
FIRE - flame shows that a material may ignite and cause burns.
POISON/DANGER - skull and crossbones shows that a material is poisonous or is a danger to life.
VAPOR - human figure in a cloud shows that material vapors present a danger to life or health. b
HAZARDOUS MATERIALS DESCRIPTION
WARNING
LITHIUM, NICKLE METAL HYDRIDE, AND ALKALINE BATTERIES
•
DO NOT heat, puncture, disassemble, short circuit, or tamper with the battery.
•
Battery can explode or leak if installed backwards, disassembled, or exposed to water, fire, or high temperatures.
•
Burning batteries may release toxic, flammable, or corrosive fumes, causing inhalation respiratory or eye irritation.
•
Contents of an open battery can cause skin irritation and/or chemical burns to the eyes, mouth, esophagus, or gastrointestinal tract.
•
Contents of an open battery will react with water to form hydrogen gas, an explosive mixture when present in a confined space. •
Do not charge alkaline or L91 AA batteries. c HAZARDOUS MATERIALS DESCRIPTION - continued
•
Dispose of batteries IAW TB 43-0134 (Battery Disposition and Disposal) and all applicable federal, state, and local regulations WARNING
ISOPROPYL ALCOHOL
•
Isopropyl Alcohol can affect you when inhaled and by passing through your skin.
•
Contact can irritate and burn the skin and eyes. Repeated skin exposure can cause itching, redness, rash, drying, and cracking. •
Inhaling isopropyl alcohol can irritate the nose and throat.
•
Overexposure can cause headache, drowsiness, confusion, loss of coordination, unconsciousness, and death.
•
Isopropyl alcohol may affect the liver and kidneys.
•
Isopropyl alcohol is a flammable liquid and a fire hazard.
d
WARNING - Continued
WARNING
At higher intensity settings, red dot is visible through front of sight. For night vision operations, close front lens cover before turning switch knob to positions 1 thru 4 (Comp M2) or positions 1 thru 7 (Comp M4/M4S). Check light for proper intensity before opening front lens cover. Close front lens cover before turning switch knob counterclockwise to the OFF position. Failure to follow this warning could reveal your position to your enemy.
e
* TM 9-1240-413-13&P
AIR FORCE TO 11W3-5-5-121
HEADQUARTERS,
DEPARTMENT OF THE ARMY
AND AIR FORCE WASHINGTON
D.C., 04 May 2013
OPERATOR AND FIELD MAINTENANCE MANUAL INCLUDING
REPAIR PARTS AND SPECIAL TOOLS LIST FOR
M68 SIGHT REFLEX, W/QUICK RELEASE MOUNT AND SIGHT MOUNT
CLOSE COMBAT OPTIC (CCO)
(NSN: 1240-01-411-1265, 1240-01-540-3690, 1240-01-576-6134)
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this publication. If you find any errors, or if you would like to recommend any improvements to the procedures in this publication, please let us know. The preferred method is to submit your DA Form 2028 (Recommended
Changes to Publications and Blank Forms) through the Internet on the TACOM Unique Logistics Support Applications
(TULSA) W eb site.
The Internet address is https://tulsa.tacom.army.mil. Access to all applications requires CAC authentication and you must complete the Access Request form the first time you use it. The DA Form 2028 is located under the TULSA Applications on the left-hand navigation bar. Fill out the form and click on SUBMIT. Using this form on the TULSA
W eb site will enable us to respond more quickly to your comments and to better manage the DA Form 2028 program. You may also mail, e-mail, or fax your comments or DA Form 2028 directly to the U.S. Army TACOM Life Cycle Management
Command. The postal mail address is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-MPP /
TECH PUBS, MS 727, 6501 E. 11 Mile Road, W arren, MI 48397-5000. The e-mail address is tacomlcmc.daform2028@us.army.mil. The fax number is DSN 786-1856 or Commercial (586) 282-1856. Air Force Suggested improvements to this technical manual shall be submitted on an AFTO Form 22 (Technical Manual (TM) Change
Recommendation and Reply) in accordance with TO 00-5-1-W A-1. Forward completed AFTO Form 22 to the Technical Order
Management Agency (TOMA) at: robins.ce.afto22@robins.af.mil.A reply will be furnished to …show more content…
you.
* SUPERSEDURE NOTICE: TM 9-1240-413-12 & P dated 19 March 2008, including all changes
DISTRIBUTION STATEMENT C : Distribution authorized to U.S. Government agencies and their contractors. This publication is required for administration and operational purposes, as determined 26 October 2005. Other requests for this document will be referred to the U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-MPP/TECH PUBS, 6501 E. 11 Mile Road,
W arren, MI 48397-5000. Air Force units will request additional copies form 406 SCMS/GULAC, Robins AFB, GA, 31098
DESTRUCTION NOTICE: For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of this document. i DISCLOSURE NOTICE: This information is furnished upon the condition that it will not be released to another nation without the specific authority of the Department of the Army of the United States, that it will be used for military purposes only, that individual or corporate rights originating in the information, whether patented or not, will be respected, that the recipient will report promptly to the
United States, any known or suspected compromise, and that the information will be provided substantially the same degree of security afforded it by the Department of Defense of the United States. Also, regardless of any other markings on the document, it will not be downgraded or declassified without written approval of the originating United States agency.
GENERAL NOTICE: Copy of this manual will remain with the equipment at all times; instructions contained herein are mandatory.
ii
TABLE OF CONTENTS
WPSequenceNo.
PageNo.
CHAPTER 1 - GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION
General Information ........................................................................................................................................................ WP 0001
Equipment Description and Data .................................................................................................................................... WP 0002
Theory of Operation ........................................................................................................................................... ............ WP 0003
CHAPTER 2 - OPERATOR INSTRUCTIONS
Description and Use of Operator Controls and Indicators.................................................................................. ............ WP 0004
Operation Under Usual Conditions.................................................................................................................... ............ WP 0005
Operation Under Unusual Conditions ................................................................................................................ ............ WP 0006
CHAPTER 3 - CREW TROUBLESHOOTING PROCEDURES/MASTER INDEX
Crew Troubleshooting Index ............................................................................................................................………...WP 0007
Crew Troubleshooting Procedures ....................................................................................................................………...WP 0008
CHAPTER 4 – MAINTAINER TROUBLESHOOTING PROCEDURES/MASTER INDEX
Maintainer Troubleshooting Index...................................................................................................................... ............ WP 0009
Maintainer Troubleshooting Procedures ............................................................................................................ ............ WP 0010
CHAPTER 5 - PREVENTATIVE MAINTENANCE CHECKS AND SERVICES (PMCS) MAINTENANCE INSTRUCTIONS
PMCS Introduction............................................................................................................................................. ............ WP 0011
Preventative Maintenance Checks and Services (PMCS) ................................................................................. ............ WP 0012
iii
TABLE OF CONTENTS - Continued
WPSequenceNo.
PageNo.
CHAPTER 6 – MAINTENANCE INSTRUCTIONS
Service Upon Receipt ...................................................................................................................................................WP 0013
Removal/Installation .....................................................................................................................................................WP 0014
Cleaning .......................................................................................................................................................................WP 0015
Crew Replacement Procedures....................................................................................................................................WP 0016
Quick Release/Sight/Spacer Replacement...................................................................................................................WP 0017-1
Battery Cap O-Ring Replacement ................................................................................................................................WP 0017-9
Adjustment Screw Housing O-Ring/Strap Replacement...............................................................................................WP 0017-13
Comp M2 Battery Cap Assembly Replacement Lens Cover Replacement .................................................................WP 0017-15
Lens Cover Replacement ............................................................................................................................................WP 0017-7
CHAPTER 7 – PARTS INFORMATION
Repair Parts and Special Tools List Introduction ..........................................................................................................WP 0018
Table 1. SMR Code Explanation ............................................................................................................................WP 0018-3
Table 2. Source Explanation ..................................................................................................................................WP 0018-3
iv
TABLE OF CONTENTS - Continued
WPSequenceNo.
PageNo.
CHAPTER 7 – PARTS INFORMATION-Continued
Repair Parts and Special Tools List (RPSTL) .............................................................................................................. WP 0019
Figure 1. M68 Sight, Reflex, W/ Quick Release Mount and Sight Mount-Comp M2 .............................................. WP 0019-2
Figure 2. M68 Sight, Reflex w/ Quick Release Mount and Sight Mount –Comp M4/M4S...................................... WP 0019-2
Figure 3. M68 Sight, Comp M2 ............................................................................................................................. WP 0019-2
Figure 4. M68 Sight, Comp M4/M4S..................................................................................................................... WP 0019-2
Figure 5. Cap and Strap Assembly, Protective, Comp M2 .................................................................................... WP 0019-2
Figure 6. Quick Release Mount-Comp M2 ............................................................................................................ WP 0019-2
Figure 7. Quick Release Mount- Comp M4/M4S.................................................................................................... WP 0019-2
Figure 8. M68 Sight Mount .................................................................................................................................... WP 0019-2
National Stock Number (NSN) Index ........................................................................................................................... WP 0020-1
Part Number Index....................................................................................................................................................... WP 0021-1
CHAPTER 8 – DESTRUCTION OF EQUIUPMENT TO PREVENT ENEMY USE
Destruction of Equipment to Prevent Enemy Use Introduction .................................................................................... WP 0022-1
Destruction of Equipment to Prevent Use Procedures................................................................................................. WP 0022-2
v
TABLE OF CONTENTS - Continued
WPSequenceNo.
PageNo.
CHAPTER 9 – SUPPORTING INFORMATION
References ...................................................................................................................................................................WP 0023
Maintenance Allocation Chart (MAC) Introduction........................................................................................................WP 0024
Maintenance Allocation Chart.......................................................................................................................................WP 0025
Table 1. MAC for M68 Sight, Reflex ........................................................................................................................WP 0025-1
Table 2. Remarks for M68 Sight, Reflex..................................................................................................................WP 0025-2
Components of End Item (COEI) and Basic Issue Items (BII) Lists..............................................................................WP 0026
Basic Issue Items (BII) ............................................................................................................................................WP 0026-3
Table 1Basic Issue Items List (BII) ..........................................................................................................................WP 0026-4
Expendable and Durable Items List ..............................................................................................................................WP 0027
Table 1. Expendable and Durable Items List..........................................................................................................WP 0027-3
vi/blank
0001
CHAPTER 1
GENERAL INTRODUCTION, EQUIPMENT DESCRIPTION AND THEORY OF OPERATION
GENERAL INFORMATION
SCOPE
This technical manual contains instructions for operation and maintenance for the M68 Sight, Reflex. The M68 Sight, Reflex provides a means for determining the number and probable location of personnel behind a wall. This technical manual gives you information regarding the M68 Sight, Reflex, its characteristics, and the principles of operation that will help you operate and maintain it properly.
Type of Manual: This manual covers the operation and maintenance of the sight. Unless otherwise indicated, operation and maintenance instructions in this manual applies to all configurations of the M68 Sight, Reflex. This manual is an Operator and Field
Maintenance manual including Repair Parts and Special Tools List (RPSTL).
Model Number and Equipment Name: M68 Sight, Reflex
Purpose of Equipment: The M68 Reflex Sight w/Quick Release Mount is used on the M16A4 Rifle and M4/M4A1 Carbine.
Comp M2
Comp M4
0001-1
Comp M4S
0001
MAINTENANCE FORMS, RECORDS, AND REPORTS
Department of the Army forms and procedures used for equipment maintenance will be those prescribed by DA PAM 750-8,
The Army Maintenance Management System (TAMMS) Users Manual or AR 700-138, Army Logistics Readiness and
Sustainability.
REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR)
If your M68 Sight, Reflex needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us what you don 't like about your equipment. Let us know why you don 't like the design or performance.
All non-Aviation/Missle EIRs and PDQRs must be submitted through the Product Data Reporting and Evaluation Program
(PDREP) Web site. The PDREP site is https://www.pdrep.csd.disa.mil/.
If you do not have internet access, youmay submit your information using an SF 368 (Product Quality Deficiency Report).
You can send your SF 368 via e-mail, regular mail, or facsimile using the addresses/facsimile numbers specified in DA PAM 750-8,
The Army Maintenance Management System (TAMMS) Users Manual.
Air Force personnel are encouraged to submit equipment improvements in accordance with AFI 38-401. We will send you a reply.
0001-2
0001
CORROSION PREVENTION AND CONTROL (CPC)
Corrosion Prevention and Control (CPC) of Army materiel is a continuing concern. It is important that any corrosion problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in future items.
Corrosion specifically occurs with metals. It is an electrochemical process that causes the degradation of metals. It is commonly caused by exposure to moisture, acids, bases, or salts. An example is the rusting of iron. Corrosion damage in metals can be seen, depending on the metal, as tarnishing, pitting, fogging, surface residue, and/or cracking. Plastics, composites and rubbers can also degrade. Degradation is caused by thermal (heat), oxidation (oxygen), solvation (solvents), or photolytic (light, typically UV) processes. The most common exposures are excessive heat or light. Damage from these processes will appear as cracking, softening, swelling and/or breaking.
SF 368, Product Quality Deficiency Report should be submitted to the address specified in DA PAM 750-8, The Army Maintenance
Management System (TAMMS) Users Manual.
DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE
Destruction of Army materiel to prevent enemy use shall be in accordance with TM 750-244-2 (Procedures for Destruction of
Electronic Materiel to Prevent Enemy Use).
Ensure the antennas and the circuit cards are rendered non-operable.
0001-3
0001
PREPARATION FOR STORAGE OR SHIPMENT
See W P 0005 for instruction regarding preparation for storage or shipment of the M68 Sight, Reflex. To report any shipping problems, fill out and forward DD 361, Transportation Discrepancy Report (TDR) as prescribed by Federal Property Management
Regulation (FPMR), Code of Federal Regulations, Title 41, Chapter 101, Public Contracts and Property Management.
WARRANTY AND NON WARRANTY INFORMATION
Warranty Information
AIMPOINT will provide a storage warranty to cover production M68 Sight, Reflex failures due to defects in design, material or workmanship for a period of one year from date of Government acceptance (DD250) or before initial fielding, whichever comes first. A fully operational M68 Sight, Reflex to the government within 30 days from the date the defective equipment is returned.
The warranty does not protect against damage due to misuse or mishandling of the M68, Sight, Relfex. to initiate a possible warranty claim.
The Brigade Support Battalion (BSB) will perform field level maintenance or exchange tasks on damaged or failed M68
Sight,
Reflex.
After submission of sensor through the applicable maintenance processes, the Brigade Support Battalion/ Forward Support
Company/Combat Repair Team (BSBFMC/FSC/CRT) maintainers will determine if the M68 Sight, Reflex is under warranty
0001-4
0001
WARRANTY AND NON WARRANTY INFORMATION (continued)
The following information should be included when contacting the PEO Solider Weapons and or TACOM:
1. Caller name, phone number, and FAX number
2. Unit name, DODAAC, address and e-mail address
3. Date and time called
4. Failed component serial number
5. Problem
6. Air bill shipping number (if applicable)
If the M68 Sight, Reflex is replaced versus repaired by PEO-Soldier POC above, the appropriate serial number change documentation will be provided to the owning unit supply personnel from maintainers IAW current maintenance and logistics regulations. Unit supply personnel must submit change/adjustment documentation to the Property Book Officer (PBO) for proper accountability. Non-Warranty Information
BSB maintainers will perform maintenance actions as aforementioned to determine serviceability of the M68 Sight, Reflex. When the M68 Sight, Reflex is deemed to determine non-warranty/unserviceable/excess by maintainer, BSB will complete documentation for disposition. Supporting documentation will be provided to the owning unit supply personnel. Supply personnel must submit maintainer and supply change documentation to the PBO. The PBO will report the M68 Sight, Reflex to the National Inventory
Control Point (NICP) using an FTE (Report of Excess), IAW AR 752-50, and Chapter 7. The NICP will respond with final disposition through an FTR (Reply to a Report of Excess) directing shipment to the depot.
0001-5
0001
NOMENCLATURE CROSS-REFERENCE LIST
CommonName
Battery Cylinder............................................................
Battery Spring ..............................................................
C-Clamp .......................................................................
Front and Rear Lens Cover..........................................
Mount ...........................................................................
M68 Sight, Reflex .........................................................
Quick Release ..............................................................
Sight Assembly ............................................................
Spacer..........................................................................
Top ...............................................................................
Switch Knob .................................................................
OfficialNomenclature
Bushing Sleeve
Spring, Helical, Compression
Double Angle Bracket
Cover, Gun sight
Sight Mount
M68 Sight, Reflex/Quick Release Mount
Mount, Quick Release
Sight Assembly, Reflex w/Quick Release
Spacer, Special Shaped
Spacer, Plate
Rotary Switch
LIST OF ABBREVIATIONS/ACRONYMS
Acronyms/Abbreviations
A...................................................................................
B...................................................................................
BUIS……………………………………………………….
...........................................................................
CPC..............................................................................
D...................................................................................
DA ................................................................................
DOD .............................................................................
EIR ...............................................................................
FPMR ...........................................................................
FOV..............................................................................
Name
After (PMCS Table Interval)
Before (PMCS Table Interval)
Backup Iron Site CBRN
Chemical, Biological, Radiological, Nuclear
Corrosion Prevention and Control
During (PMCS Table Interval)
Department of the Army
Department of Defense
Equipment Improvement Recommendation
Federal Property Management Regulation
Field of View
0001-6
0001
LIST OF ABBREVIATIONS/ACRONYMS (continued)
Acronyms/Abbreviations
IMU .............................................................................. hr.................................................................................. ..................................................................................
.................................................................................
..................................................................................
LCD..............................................................................
LED ................................................................................
.............................................................................
min ...............................................................................
MOA ..............................................................................
MOV.............................................................................
MSDS...........................................................................
............................................................................
NVD.................................................................................
NSN .............................................................................
.............................................................................
PMCS...........................................................................
QRG.............................................................................
RPSTL ......................................................................... sec ...............................................................................
SFCW ..........................................................................
SOP .............................................................................
STTW...........................................................................
........................................................................
TDR .............................................................................
TULSA .........................................................................
WCA ............................................................................
Name
Inertial Measurement Unit hour in inch kg kilogram lb pound Liquid Crystal Display
Light Emitting Diode MAC
Maintenance Allocation Chart minute Minute of Angle
Mover
Material Data Safety Sheet NICP
National Inventory Control Point
Night Vision Device
National Stock Number PBO
Property Book Officer
Preventative Maintenance Checks and Services
Quick Reference Guide
Repair Parts and Special Tools List second Stepped Frequency Continuous Wave
Standard Operating Procedure
Sense Through the Wall TAMMS
The Army Maintenance Management System
Transportation Discrepancy Report
TACOM Unique Logistics Support Applications
Warranty Claim Action
0001-7
0001
QUALITY OF MATERIAL
Material used for replacement, repair, or modification must meet the requirements of TM 9-1240-413-13&P. If quality of material requirements are not stated in this TM, the material must meet the requirements of the drawings, standards, specifications, or approved engineering change proposals applicable to the subject equipment.
SAFETY, CARE, AND HANDLING
There are no special handling instructions for the M68 Sight, Reflex.
SUPPORTING INFORMATION FOR REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT COMMON
TOOLS AND EQUIPMENT
For authorized common tools and test equipment, refer to the Maintenance Allocation Chart (MAC), W P 0025.
SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT
There are no special tools required for the M68 Reflex Sight W/Quick Release Mount and Sight Mount.
REPAIR PARTS
Repair Parts and Special Tools List (RPSTL) Work Packages are listed and illustrated in Chapter 7, Supporting Information, Work
Packages are listed and illustrated in Chapter 9,
END OF WORK PACKAGE
0001-8
0002
EQUIPMENT DESCRIPTION AND DATA
EQUIPMENT CHARACTERISTICS, CAPABILITIES AND FEATURES
The M68 Sight, Reflex is a robust precision electronic optical red dot sight. The construction parameters are based on the actual performance of the gun and sight during the moment of firing. The sight mount allows the M68 Sight, Reflex to be used with an
M16A2 Rifle. Without the sight mount, the M68 Sight, Reflex W/Quick Release Mount can be used on the M16A4 Rifle and the
M4/M4A1 Carbine.
There are three configurations of the M68 Sight, Reflex: Comp M2, Comp M4 and Comp M4S.
Comp M2
Comp M4
0002-1
Comp M4S
0002
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
COMP M2 SIGHT
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
Elevation Adjustment
Screw
Adjustment Cap
Rubber Strap
Double Battery Holder
Battery Cap
Front and Rear Lens
Cover
Battery and Spare Battery
Anti-Reflective(ARD)(BII)
Windage Adjustment
Screw
Rotary Switch
NOTE
If your Comp M2 is configured with a single piece battery cap, refer to WP 0005 for configuration breakout and instructions.
0002-2
0002
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - continued
COMP M4/M4S SIGHT
(1)
(2)
(3)
(4)
(5)
(6)
(7)
Front and Rear Lens Cover
Adjustment Cap
Elevation Adjustment Screw
Anti-Reflective Device(ARD)(BII)
Battery Cap
Battery
Windage Adjustment Screw
0002-3
0002
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - continued
MOUNT
(1)
(2)
(3)
(4)
Rail
O-Ring
Machine Screw
C-Clamp
0002-4
0002
DIFFERENCES BETWEEN MODELS
COMP M2
Single one-piece rubber made lens cover for the Front and Rear Lens
Cover.
Sealed Adjustment Screws with Orings to eliminate moisture in sight.
Improved adjustment caps are easier to remove, and are protected against impact. COMP M4S
Integral mount that eliminates the separate ring, and can be customized with vertical and forward spacers to fit a variety of weapon systems
AA battery powered; up to 80,000 hours of use on a single good quality battery. Improved adjustment caps are easier to remove, and are protected against impact. Light Emitting Diode (LED) with improved power efficiency.
Improving battery life to 30 times at the same dot brightness
Night Vision Device (NVD) positions increased; Increased brightness at brightest setting (Off position is used as the lowest NVD position).
Brighter LED.
Brighter LED.
NVD positions increased to 7; Increased brightness at brightest setting (Off position is used as the lowest NVD position). NVD positions increased to 7;
Increased brightness at brightest setting (Off position is used as the lowest NVD position).
Battery Cylinder
COMP M4
Integral mount that eliminates the separate ring, and can be customized with vertical and forward spacers to fit a variety of weapon systems
AA battery powered; up to 80,000 hours of use on a single good quality battery.
0002-5
TM 9-1240-413-13&P
0002
EQUIPMENT DATA
The following tables provide information pertaining to the mechanical, electrical, environmental, and performance data for the M68
Sight, Reflex.
EQUIPMENT
DATA
OPTICS
COMP M2
COMP M4
COMP M4S
Parallax free, antireflective coated lens system Parallax free, anti-reflective coating all surfaces. Multilayer coating for reflection of red light.
Band Pass coating for NVD compatibility. LENGTH(SIGHT)
LENGTH(MOUNT)
WEIGHT(SIGHT)
WEIGHT(QUICK
RAEASE)
WEIGHT(MOUNT)
5.1 in. (130mm)
10.24 in. (260mm)
7.0 oz (200 g)
3.5 oz (100 g)
Parallax free, anti-reflective coating all surfaces.
Multilayer coating for reflection of red light. Band
Pass coating for NVD compatibility. 5.3 in. (135mm)
4.7 in. (120mm)
9.3 oz (265 g)
2.5 oz (70 g)
4.55 oz (129 g)
5.5 oz (155 g)
5.5 oz (155 g)
DOT DIAMETER
1.0 in. at 25 yd (4
MOA),
30mm at 25m (4 MOA)
500 to 10,000 hr. average (fresh battery).
Sight is packed with two fresh batteries from the factory. (2 MOA)
(2 MOA)
Up to 80,000 hours average
(fresh battery). 500,000 hr. avg. at NVD setting
Up to 80,000 hours average (fresh battery). 500,000 hr. avg. at NVD setting BATTERY LIFE
END OF WORK PACKAGE
0002-6
5.3 in. (135mm)
4.7 in. (120mm)
9.3 oz (265 g)
2.5 oz (70 g)
0003
THEORY OF OPERATION
THEORY OF OPERATION
The M68 Sight, Reflex is a reflex (non-telescopic) sight. It uses a red aiming reference (collimated dot) and is designed for the
“two eyes open” method of sighting. The dot follows the horizontal and vertical movement of the gunner’s eye while remaining fixed on the target. No centering is required.
Front and rear lens covers protect the lenses when the sight is being transported or stored. The front and rear lens covers should always be kept closed when the sight is not in use.
The Comp M2 adjustment caps and battery cap have O-rings that keep out moisture. The Comp M4/M4S adjustment caps have straps and battery cap has an O-ring that keep out moisture. Before immersing the sight in water or using it in the rain, verify that the caps are snug by hand tightening them.
0003-1
0003
WARNING
Removal of the Anti-Reflection Device (ARD) could lead to your detection by the enemy.
NOTE
Keep Both Eyes Open. With both eyes open you will be more aware of your surroundings.
NOTE
A Sight Mount is required only when using the M68 Sight, Reflex with the M16A2 Rifle.
NOTE
The front objective lens is an anti-reflective coated lens system with an Anti-Reflection Device (ARD).
NOTE
These parts are removed by rotation in the counterclockwise direction. DO NOT remove the Back Up Iron Sight (BUIS).
The M68 Sight, Reflex must remain matched with the same weapon, attached at the same slot in the rail system, or be re-zeroed.
Since the M68 Sight, Reflex must be removed when the weapon is stored, note the serial number and the rail slot to enable return of same sight to the same rail slot on the same weapon to retain zero. The serial number is located on the bottom of the sight. Zero weapon if same sight is not returned to the same slot.
END OF WORK PACKAGE
0003-2
4
CHAPTER 2
OPERATORINSTRUCTIONS
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
NOTE
Comp M2 illustrated; procedures and graphics identical for Comp M4/M4S
M68 SIGHT, REFLEX CONTROLS AND INDICATORS
ELEVATION ADJUSTMENT SCREW
Used when zeroing weapon. Turning elevation adjustment screw (1) clockwise one click moves the point of impact down 4mm at 25 meters (1/2 minute of angle (MOA)). Turning elevation adjustment screw (1) counterclockwise one click moves the point of impact up 4mm at 25 meters
(1/2 MOA).
WINDAGE ADJUSTMENT SCREW
Used when zeroing weapon. Turning windage adjustment screw (2) clockwise one click moves the point of impact left 4mm at 25 meters (1/2
MOA). Turning windage adjustment screw (2) counterclockwise one click moves the point of impact right 4mm at 25 meters (1/2 MOA).
END OF WORK PACKAGE
Figure 1. Comp M2
0004-1
5
M68 SIGHT, REFLEX, W/QUICK RELEASE MOUNT AND SIGHT MOUNT
COMP M2 OPERATION UNDER USUAL CONDITIONS
ASSEMBLY AND PREPARATION FOR USE
UNPACKING
NOTE
The special shaped spacer is to be installed only on the M16A4 Rifle and the M4/M4A1 Carbine. For the M16A2 Rifle, the special spaced spacer is not required.
1. Remove M68 Sight, Reflex W/Quick Release Mount from shipping carton.
2. Remove special shaped spacer, screws, sight mount and two batteries from shipping carton.
3. Save carton for M68 Reflex Sight storage. Record serial number and warranty expiration date.
Serial number is located on the bottom of the sight.
0005-1
0005
COMP M2—ASSEMBLY AND PREPARATION FOR USE – Continued
BATTERY REPLACEMENT AND CHECK
NOTE
The M68 Sight, Reflex Comp M2 sight uses lithium-manganese dioxide batteries which, when depleted, are to be disposed of in
Accordance with technical bulletin, TB 43-0134, Battery Disposition and Disposal, para 4-5, and local regulations and procedures (contact your local DLA dispostions services for assistance for disposal of equipment). Certain states identify lithium - manganese dioxide batteries as hazardous waste; these states are Alaska, California, Minnesota, Rhode Island, and
Washington at present.
NOTE
Duracell DL 1/3N lithium-manganese batteries are the “preferred” battery. Eveready 2L76, Kodak K58L, Varta CR 1/3N, and
Maxell Gold 2L76 are suitable replacements. Least preferred non-lithium alternatives: 2 each Energizer A76 batteries in series
Or 2 each Energizer 357 batteries in series.
The least preferred battery should only be used in an emergency or when all efforts to attain the recommended battery or preferred alternatives have failed and your mission cannot be completed without the use of the least preferred alternative. The battery life of the least preferred batteries will be less than half that of the preferred batteries.
0005-2
0005
COMP M2—ASSEMBLY AND PREPARATION FOR USE – Continued
NOTE
When the battery is properly installed, the sight will function properly. However, if the battery is not installed correctly, there is a potential for a short circuit. There are three main causes for this condition. The first is unauthorized intentional modification to the sight’s battery housing assembly by bending the prongs on the 6-pronged clip. The second cause is the absence of the rubber
O-ring, which degrades the positive connection with the battery. The third cause is the occlusion of the negative connection post by the foam pad. The pad should allow the spring connector in the center to protrude a slight amount from the top of the pad. If the pad covers the spring post completely, the sight will not function.
CAUTION
Before installing battery cap, inspect threads on battery housing and battery cap to ensure that they are free of moisture and dirt and that the O-ring in the battery cap is present. Inspect the battery housing assembly during every battery change. Ensure that the prongs on the clip do not extend over the top of the foam pad. Ensure that the rubber O-ring is present on the 6-pronged positive connection post. Ensure that the spring connector is not corroded and protrudes slightly from the foam pad. Ensure that the rubber O-ring on the battery cap is present and the battery cap is tightly sealed after every battery change, to prevent corrosion of the interior components of the battery housing. If the spring connector becomes corroded, clean it with a wire brush.
0005-3
0005
COMP M2—ASSEMBLY AND PREPARATION FOR USE – Continued
INSTALLING AND CHECKING BATTERY
1. Remove battery cap (1) and double battery holder (3) from battery cylinder by turning them each counterclockwise.
2. Insert spare battery (2) into the double battery holder (3). Makes no difference which way the spare battery is inserted.
3. Insert battery (4) with positive (+) end into double battery holder (3) (WP 0027)
4. Install batteries and holder into battery cap (1). Install battery cap and holder assembly by turning clockwise until snug.
Figure 1.COMP M2 BATTERY/CAP
CAUTION
Hand tighten battery cap. Using tools to tighten battery cap could damage equipment.
0005-4
0005
COMP M2—ASSEMBLY AND PREPARAT ION FOR USE – Continued
WARNING
At higher intensity settings, red dot is visible through front of sight. Ensure that front and rear lens covers are closed before turning switch knob clockwise to ON position. Failure to follow this warning could reveal your position to your enemy.
5. Remove rear lens cover (5). Turn switch knob (6) clockwise and look through rear lens. Verify that red dot is present. If red dot is not present, turn switch knob (6) counterclockwise to OFF position, replace battery. Then close rear lens cover (5). Repeat verification.
Figure 2.COMP M2
0005-5
0005
COMP M2—ASSEMBLY AND PREPARATION FOR USE – Continued
INSTALLING MOUNT, SIGHT ON M16A2 RIFLE
CAUTION
Hand tighten mounting hardware only. Using tools to tighten mounting hardware could damage equipment.
NOTE
The special shaped spacer is not required for mounting the M16A2 Rifle. When mounting on the M16A2 Rifle, the special shaped spacer is removed. Four short screws are used when only the special shaped spacer is not installed
0005-6
0005
COMP M2—ASSEMBLY AND PREPARATION FOR USE – Continued
1. Install sight mount (1) on M16A2 Rifle handle using O-ring
(2), mounting bolt (3), and C-Clamp (5) with bolt (4). Hand tighten mounting bolt (3).
2. Install sight w/quick release mount (7) on sight mount (1).
To ensure that sight is secure, tighten torque knob (6)
Until It snaps two times. Hand tighten only.
3. Zero weapon (WP 0005).
Figure 3.COMP M2
0005-7
0005
COMP M2—ASSEMBLY AND PREPARATION FOR USE – Continued
INSTALLING SIGHT ON M16A4 RIFLE AND M4/M4A1 CARBINE
CAUTION
Hand tighten mounting hardware only. Using tools to tighten mounting hardware could damage equipment.
NOTE
The sight w/quick release mounts directly to the accessory mounting rail on top of the M16A4 Rifle and the M4/M4A1 Carbine.
The sight mount is not required. Make sure the special shaped spacer has been installed before mounting the M68 Sight,
Reflex on the M16A4 Rifle and the M4/M4A1 Carbine. See( WP 0017), for installation procedures for special shaped spacer.
If the same sight is installed in the same position on the rail on the same weapon, re-zeroing is not required.
0005-8
0005
COMP M2 - ASSEMBLY AND PREPARATION FOR USE - Continued
INSTALLING SIGHT ON M16A4 RIFLE AND M4/M4A1 CARBINE
NOTE
DO NOT remove the Backup Iron Sight (BUIS).
1. Install sight assembly (1) on mounting rail (2). Sight (1) may be installed in any slot on the mounting rail (2) with base of M68 Sight, Reflex not extending past end of rail (no overhang is allowed). Make sure grabber edges are around mounting rail (2) and torque bar is in slot. To ensure that sight assembly (1) is secure, tighten torque knob (3) until it snaps two times. Hand tighten only.
Figure 4.COMP M2
2. Zero Weapon (W P 0005)
0005-9
0005
COMP M2 - ASSEMBLY AND PREPARATION FOR USE - Continued
ZEROING OPERATING PROCEDURES
NOTE
Elevation adjustment screw is located on top of sight. Windage adjustment screw is located on the right side of sight.
The offset for the M68 Sight, Reflex at 25 meter zero is 1.5 centimeters below point of aim.
Adjustment is centered at the factory. To provide maximum adjustment, do not adjust screws until sight is mounted.
Sight has a circular sized adjustment area with a diameter of 6 ft at 100 yds (2.0m at 100m).
0005-10
0005
COMP M2 - OPERATING PROCEDURES – Continued
1. In order to use iron sights for initial zeroing of the M68 Sight, Reflex zero weapon using established procedures in TM 9-1005-319-10. If not using iron sights for initial zeroing, go directly to step 8.
3
2. Open rear lens cover (1).
3. Turn switch knob (2) clockwise until red dot appears. Open front cover (4), adjust intensity with target background.
4. Look through the M68 Sight, Reflex and note the location
Of the red dot and the front sight post. Make necessary windage and elevation adjustment to the M68 Sight, Reflex until the red dot is positioned on top of the front sight post. This procedure is for rough alignment to ensure rounds on paper for final zeroing. Following this rough alignment, red dot has no use with iron sights.
3
5. If adjustment is required, remove adjustment screw caps (3) from M68 Sight, Reflex by turning counterclockwise.
4
FIGURE 5.COMP M2
0005-11
0005
COMP M2 - OPERATING PROCEDURES – Continued
NOTE
Each click of the adjustment screw makes a 4mm movement of the point of impact at 25m (1/2 MOA).
6. Insert adjustment tool (5) (coin, screwdriver) in adjustment screw slot. Turn adjustment screw as follows:
a. To move the point of impact to the right, turn windage adjustment screw counterclockwise.
b. To move the point of impact to the left, turn windage adjustment screw clockwise. c. To move point of impact up, turn elevation adjustment screw counterclockwise. d. To move the point of impact down, turn elevation adjustment screw clockwise. 7. Repeat steps 4 and 6 until sight is roughly zeroed.
FIGURE 6.COMP M2
0005-12
0005
COMP M2 - OPERATING PROCEDURES – Continued
NOTE
An offset is used on the M16A2 zero target with a 1.5 square lower offset point with a 4cm box outlined around that point and shaded for a designated strike zone.
8. Confirm zeroing by firing at least three shots at a zeroing target. Check impact points on zeroing target to confirm accuracy.
NOTE
After initial firing, check to ensure that mount and sight (M16A2 Rifle) or sight
(M16A4 Rifle and M4/M4A1 Carbine) are secure. On M16A2 Rifle, hand tighten mounting bolt on sight mount then hand tighten torque knob on sight until it snaps twice. On
M16A4 Rifle and the M4/M4A1 Carbine, hand tighten torque knob on sight until it snaps twice.
9. If zeroing is accurate, fire three more shots to confirm. If zeroing is not accurate, repeat steps 6 and 8 until zeroing is complete.
Upon completion of zeroing you now have a battle sight zero of 300 meters.
NOTE
No correlation to iron sights; for example, red dot does not have to be centered or need not be aligned with front sight post when zeroed.
0005-13
0005
COMP M2 - OPERAT ING PROCEDURES – Continued
NOT E
On M16A4 Rifle and the M4/M4A1 Carbine, reconfirm zero if M68 Sight, Reflex is moved to a different slot on the rail.
10. Turn switch knob (2) to OFF position (counterclockwise).
11. Close front lens cover (4) and rear lens cover (1).
FIGURE 7.COMP M2
NOT E
Before installing adjustment caps, inspect threads and adjustment caps to ensure that they are free of damage, moisture, and that the O-rings are installed.
CAUT ION
Hand tighten adjustment caps only. Using tools to tighten adjustments caps will damage threads.
12. Install adjustment caps (3) by rotating clockwise and hand tighten.
0005-14
0005
COMP M2 - OPERAT ING PROCEDURES – Continued
WARNING
At higher intensity settings, red dot is visible through front of sight. For night vision operations, close front lens cover before turning switch knob clockwise to position 1, 2, 3, or 4. Check light for proper intensity before opening front lens cover. Close front lens cover before turning switch knob counterclockwise to OFF position. Failure to follow this warning could reveal your position to your enemy.
NOTE
Sight is equipped with 10 positions for different dot intensity settings. The “OFF” position is the same as the lowest night vision setting. NOTE
See Field Manual 3-22.9 for Rifle Marksmanship M16A1, M16A2/3, M16A4, and M4 Carbine.
0005-15
0005
COMP M2—OPERATING PROCEDURES – Continued
1. To make light adjustments, turn switch knob (1) clockwise. The first four positions are low intensity for night vision operations.
The fifth position is the lowest daytime settings. The last position is the extra high intensity setting.
2. Close front and rear lens covers (2) and turn switch knob (1) counterclockwise to OFF position when the sight is not being used.
SIGHTING
Place red dot on target. Red dot does not have to be centered in sight.
END OF WORK PACKAGE
FIGURE 8.COMP M2
0005-16
0005
M68 SIGHT, REFLEX, W/QUICK RELEASE MOUNT AND SIGHT MOUNT
COMP M4/M4S OPERATION UNDER USUAL CONDITIONS
ASSEMBLY AND PREPARATION FOR USE UNPACKING
NOTE
The spacer is to be installed only on the M16A4 Rifle and the M4/M4A1 Carbine. For the M16A2 Rifle, the spacer is not required.
1. Remove M68 Sight, Reflex W/Quick Release Mount from shipping carton.
2. Remove spacer, screws, sight mount and battery from shipping carton.
3. Save carton for M68 Sight, Reflex storage. Record serial number and warranty expiration date. Serial number is located on the bottom of the sight.
0005-17
0005
COMP M4/M4S—ASSEMBLY AND PREPARATION FOR USE – Continued
BATTERY REPLACEMENT AND CHECK
CAUTION
Before installing battery cap, inspect threads on battery housing and battery cap to ensure that they are free of moisture and dirt and that the O-ring in the battery cap is present. Inspect the battery housing assembly during every battery change. Ensure that the spring connector is not corroded and protrudes slightly from the foam pad. Ensure that the rubber O-ring on the battery cap is present and the battery cap is tightly sealed after every battery change, to prevent corrosion of the interior components of the battery housing. If the spring connector becomes corroded, clean it with a wire brush.
0005-18
0005
COMP M4/M4S—ASSEMBLY AND PREPARATION FOR USE – Continued
FIGURE 9. COMP M4/M4S
INSTALLING AND CHECKING BATTERY
1. Remove Battery Cap (2) by turning it counterclockwise.
2. Insert a AA-size battery (1) with negative (-) end toward cap.
CAUTION
Hand tighten battery cap. Using tools to tighten battery cap could damage equipment.
3. Install Battery Cap (2) by turning clockwise until snug.
0005-19
0005
COMP M4/M4S—ASSEMBLY AND PREPARATION FOR USE – Continued
WARNING
At higher intensity settings, red dot is visible through front of sight. Ensure that front and rear lens covers are closed before turning switch knob clockwise to ON position. Failure to follow this warning could reveal your position to your enemy.
3
4
FIGURE 10. COMP M4/M4S
4. Remove rear lens cover (4).
5. Turn switch knob (3) clockwise and look through rear lens.
6. Verify that red dot is present. If red dot is not present, turn switch knob (3) counterclockwise to OFF position, replace battery. Then close rear lens cover (4). Repeat verification.
0005-20
0005
INSTALLING MOUNT, SIGHT ON M16A2 RIFLE
CAUTION
Hand tighten mounting hardware only. Using tools to tighten mounting hardware could damage equipment.
NOTE
The spacer is not required for mounting the M16A2 Rifle. When mounting on the M16A2 Rifle, the spacer is removed. Two short screws are used when the spacer is not installed (Reference WP 0017).
FIGURE 11. SIGHT ON MOUNT
1. Install sight mount (1) on M16A2 Rifle handle using O-ring (2) and machine screw (3). Loosely hand tighten.
2. Install C-Clamp (5) from inside the M16A2 Rifle handle and push it forward over the sight mount.
0005-21
0005
INSTALLING MOUNT, SIGHT ON M16A2 RIFLE -Continued
3. Mount the Screw (4) into the C-Clamp.
4. Alternately tighten the Screw (4) and the machine screw (3), starting with the Screw (4).
5. Hand tighten machine screw (3).
6. Install sight w/quick release mount (7) on sight mount (1). To ensure that sight is secure, tighten torque knob (6) until it snaps two times. Hand tighten only.
7. Zero weapon (WP 0005).
INSTALLING SIGHT ON M16A4 RIFLE AND M4/M4A1 CARBINE
CAUTION
Hand tighten mounting hardware only. Using tools to tighten mounting hardware could damage equipment.
NOTE
The sight w/quick release mounts directly to the accessory mounting rail on top of the M16A4 Rifle and the M4/M4A1 Carbine.
The sight mount is not required. Make sure the spacer has been installed before mounting the M68 on the M16A4 Rifle and the
M4/M4A1 Carbine. (See W P 0017), for installation procedures for spacer.
If the same sight is installed in the same position on the rail on the same weapon, re-zeroing is not required.
0005-22
0005
COMP M4/M4S - ASSEMBLY AND PREPARATION FOR USE – Continued
OPERATING PROCEDURES
FIGURE 12. COMP M4/M4S
1. Install sight assembly (1) on mounting rail (2). Sight assembly (1) may be installed in any slot on the mounting rail (2) behind the Backup Iron Sight with base of M68 Sight, Reflex not extending past end of rail (no overhang is allowed). Make sure grabber edges are around mounting rail (2) and torque bar is in a slot. To ensure that sight assembly (1) is secure, tighten torque knob (3) until it snaps two times. Hand tighten only.
2. Zero weapon (WP 0005).
0005-23
0005
COMP M4/M4S - ASSEMBLY AND PREPARATION FOR USE - Continued
OPERATING PROCEDURES ZEROING
NOTE
Elevation adjustment screw is located on top of sight. Windage adjustment screw is located on the right side of sight.
The offset for the M68 at 25 meter zero is 1.5 centimeters below point of aim. Sight has a circular sized adjustment area with a diameter of 6 ft at 100 yds (2.0m at 100m).
Adjustment is centered at the factory. To provide maximum adjustment, do not adjust screws until sight is mounted.
FIGURE 13. COMP M4/M4S
1. In order to use iron sights for initial zeroing of the M68 sight, zero weapon using established procedures in TM 9-1005-319-10.
If not using iron sights for initial zeroing, go directly to step 8.
2. Open rear lens cover (1).
0005-24
0005
COMP M4/M4S -ASSEMBLY AND PREPARATION FOR USE – Continued
OPERATING PROCEDURES ZEROING
3. Turn switch knob (2) clockwise until red dot appears. Open front cover (3), adjust intensity with target background.
4. Look through the M68 and note the location of the red dot and the front sight post. Make necessary windage and elevation adjustments (4) to the M68 until the red dot is positioned on top of the front sight post. This procedure is for rough alignment to ensure rounds on paper for final zeroing. Following this rough alignment, red dot has no use with iron sights.
5. If adjustment is required, remove adjustment screw caps (4) from adjustment screws by turning counterclockwise. DO NOT remove the Back Up Iron Sight (BUIS).
0005-25
0005
COMP M4/M4S - OPERATING PROCEDURES – Continued
NOTE
Each click of the adjustment screw makes a 4mm movement of the point of impact at 25m (1/2 MOA).
6. Insert adjustment tool (5) (coin, screwdriver) in adjustment screw slot. Turn adjustment screw as follows:
a. To move the point of impact to the right, turn windage adjustment screw counterclockwise. b. To move the point of impact to the left, turn windage adjustment screw clockwise.
c. To move point of impact up, turn elevation adjustment screw counterclockwise.
d. To move the point of impact down, turn elevation adjustment screw clockwise.
7. Repeat steps 4 and 6 until sight is roughly zeroed.
NOTE
An offset is used on the M16A2 zero target with a 1.5 square lower offset point with a 4cm box outlined around that point and shaded for a designated strike zone.
FIGURE 14. COMP M4/M4S
8. Confirm zeroing by firing at least three shots at a zeroing target. Check impact points on zeroing target to confirm accuracy.
0005-26
0005
COMP M4/M4S—OPERATING PROCEDURES – Continued
NOTE
After initial firing, check to ensure that mount and sight (M16A2 Rifle) or sight (M16A4 Rifle and M4/M4A1 Carbine) are secure. On
M16A2 Rifle, hand tighten mounting bolt on sight mount then hand tighten torque knob on sight until it snaps twice. On M16A4 Rifle and the M4/M4A1 Carbine, hand tighten torque knob on sight until it snaps twice.
9. If zeroing is accurate, fire three more shots to confirm. If zeroing is not accurate, repeat steps 6 and 8 until zeroing is complete.
Upon completion of zeroing you now have a battle sight zero of 300 meters.
NOTE
No correlation to iron sights; for example, red dot does not have to be centered or aligned with front sight post when zeroed.
On M16A4 Rifle and the M4/M4A1 Carbine, reconfirm zero if M68 sight is moved to a different slot on the rail.
10. Turn switch knob (Figure 13 Item 2) to OFF position (counterclockwise).
11. Close front lens cover (Figure 13 Item 3) and rear lens cover (Figure 13 Item 1).
NOTE
Before installing adjustment caps, inspect threads and adjustment caps to ensure that they are free of damage, moisture, dirt, and that the O-rings are installed.
CAUTION
Hand tighten adjustment caps only. Using tools to tighten adjustments caps will damage threads.
12. Install adjustment caps (Figure 13 Item 4) by rotating clockwise and hand tighten.
0005-27
0005
COMP M4/M4S -OPERATING PROCEDURES – Continued
LIGHT ADJUSTMENT
WARNING
At higher intensity settings, red dot is visible through front of sight. For night vision operations, close front lens cover before turning switch knob clockwise to positions 1 thru 7. Check light for proper intensity before opening front lens cover. Close front lens cover before turning switch knob counterclockwise to OFF position. Failure to follow this warning could reveal your position to your enemy.
NOTE
Sight is equipped with 16 positions for different dot intensity settings. The “OFF” position is the same as the lowest night vision setting. NOTE
See Field Manual 3-22.9 for Rifle Marksmanship M16A1, M16A2/3, M16A4, and M4 Carbine.
0005-28
0005
COMP M4/M4S -OPERATING PROCEDURES – Continued
NOTE
Place red dot on target. Red dot does not have to be centered in sight.
FIGURE 15. COMP M4/M4S
1. To make light adjustments, turn switch knob (1) clockwise. The first seven positions are low intensity for night vision operations.
The eighth position is the lowest daytime settings. The last position is the extra high intensity setting.
2. Close front and rear lens covers (2) and turn switch knob (1) counterclockwise to OFF position when the M68 Sight, Reflex is not being used. Remove battires from the M68 when not in use or stored for a long period of time.
END OF WORK PACKAGE
0005-29
0006
OPERATOR MAINTENANCE
M68 SIGHT, REFLEX, W/QUICK RELEASE MOUNT AND SIGHT MOUNT
OPERATION UNDER UNUSUAL CONDITIONS WORK PACKAGE
UNUSUAL ENVIRONMENT / WEATHER
1. Extreme Heat (Moist and Dry). No special procedures required.
2. Extreme Cold. Extreme cold will shorten battery life. Keep spare batteries in your inner pockets to keep them warm. If the M68 Sight, Reflex is brought from cold to warm environment, wipe off condensation after it has warmed up.
3. Salt Air. No special procedures required.
4. Sea Spray. Ensure that battery cap and two adjustment screw caps are tight before exposing the M68 Sight, Reflex to water or sea spray. Hand tighten only. Keep front and rear lens covers closed when M68 Sight, Reflex is not being used. Clean lens (WP 0015) with lens paper (WP 0027) and dry sight with a cloth as soon as possible after being exposed to water or sea spray.
5. Dust Storms and Sandstorms. Keep front and rear lens covers closed when M68 Sight, Reflex is not being used.
6. High Altitudes. No special procedures required.
0006-1
0006
UNUSUAL ENVIRONMENT AND WEATHER – Continued
7. Mud and Snow. Ensure that battery cap and two adjustment screw caps are tight before exposing the M68 Sight, Reflex to mud or snow. Hand tighten only. Keep front and rear lens covers closed when sight is not being used. Clean lens (WP
0015) with lens paper (WP 0027) and dry M68 Sight, Reflex with a cloth as soon as possible after being exposed to mud or snow. 8. Water. Ensure that battery cap and two adjustment screw caps are tight before immersing the M68 Sight, Reflex in water. Hand tighten only. Keep front and rear lens covers closed when M68 Sight, Reflex is not being used. Clean lens (WP
0015) with lens paper (WP 0027) and dry M68 Sight, Reflex with a cloth as soon as possible after being immersed in water.
DECONTAMINATION PROCEDURES Decontaminate sight w/quick release mount and M68 Sight, Reflex mount, using
M258A1 individual soldier’s personal decontamination kit.
EMERGENCY PROCEDURES
Non-Applicable.
END OF WORK PACKAGE
0006-2
0007
CHAPTER 3
CREW TROUBLESHOOTING PROCEDURES/MASTER INDEX
INTRODUCTION
This section will cover procedures the operator can use to troubleshoot the M68 Sight, Reflex. These procedures can be performed by both the operator and the maintainer. Table 1 lists common malfunctions that you may find with your sight. Perform the tests, inspections, and corrective actions in the order they appear in the table. Table 1 cannot list all of the malfunctions that may occur, all of the tests and inspections needed to find the fault, or all of the corrective actions needed to correct the fault. If the equipment malfunction is not listed or the actions listed do not correct the fault, notify your Maintainer.
0007-1
0007
CREW TROUBLESHOOTING INDEX
SYMPTOM INDEX
This index lists potential faults that may occur. The operator should perform the test, inspection, and the recommended corrective action in the order listed. This index is not inclusive of all problems that may occur, or all the tests, inspections or corrective actions that might be needed. If a problem is not listed or cannot be corrected by performing the recommended corrective action, send to higher level maintenance.
Table 1. Troubleshooting Index.
Troubleshooting Procedures
Malfunction/Symptom
Red Dot is not visible or fails to come on when activated………………………………………………...WP 0008
END OF WORK PACKAGE
0007-2
0008
TROUBLESHOOTING PROCEDURES
CREW TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
References
WP 0005
WP 0016
INTRODUCTION
The procedures contained in Table 1 will help the Crew correct some of the basic problems that may arise with the M68 Sight,
Reflex (M2, M4 and M4S). If the equipment malfunction is not listed, or the actions listed do not correct the fault, turn the unit and all items listed in (WP 0002).
0008-1
0008
CREW TROUBLESHOOTING PROCEDURES
Table 1. Crew Troubleshooting Procedures.
Malfunction
Red dot does not appear
Symptom
Corrective Action
Battery installed
Remove and reinstall battery (Comp
M2, M4, M4S- WP 0005)
Wrong type of battery
Replace battery (Comp M2, M4,M4SWP 0005)
Replace battery (Comp M2 ,M4, M4SWP 0005)
Remove battery cap and battery.
Carefully clean the contacts in the bottom of the battery compartment, then reinstall battery (Comp M2,M4,
M4S-W P 0005)
a. Replace Comp M2 switch knob (WP
16)
Dead battery
Battery not making good contact
a. Comp M2 defective switch knob
b. Comp M4/M4S defective switch knob
END OF WORK PACKAGE
0008-2
b. Turn into DEMIL.
0009
CHAPTER 4
MAINTAINER TROUBLESHOOTING PROCEDURES/MASTER INDEX
INITIAL SET UP:
References
MaterialsandParts
WP0010
INTRODUCTION
This section will cover procedures the operator can use to troubleshoot the M68 Sight, Reflex. These procedures can be performed by both the operator and the maintainer. Table 1 lists common malfunctions that you may find with your sight. Perform the tests, inspections, and corrective actions in the order they appear in the table. Table 1 cannot list all of the malfunctions that may occur, all of the tests and inspections needed to find the fault, or all of the corrective actions needed to correct the fault. If the equipment malfunction is not listed or the actions listed do not correct the fault, notify your Maintainer.
Table 1 lists common malfunctions that you may find with your sight. Perform the tests, inspections, and corrective actions in the order they appear in the table. Table 1 cannot list all of the malfunctions that may occur, all of the tests and inspections needed to find the fault, or all of the corrective actions needed to correct the fault. If the equipment malfunction is not listed or the actions listed do not correct the fault, notify your Maintainer.
0009-1
0009
MAINTAINER TROUBLESHOOTING INDEX
SYMPTOM INDEX
This index lists potential faults that may occur. The operator should perform the test, inspection, and the recommended corrective action in the order listed. This index is not inclusive of all problems that may occur, or all the tests, inspections or corrective actions that might be needed. If a problem is not listed or cannot be corrected by performing the recommended corrective action, send to higher level maintenance.
Table 1. Troubleshooting Index.
Malfunction/Symptom
TroubleshootingProcedure
Red Dot is not visible or fails to come on when activated………………………………………………….WP 0010
M-68 cannot be zeroed to the weapon……………………………………………………………………….WP 0010
M-68 cannot be mounted to the weapon……………………………………………………………………..WP 0010
0009-2
0010
TROUBLESHOOTING PROCEDURES
MAINTAINER TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
References
WP 0005
WP 0016
WP 0017
INTRODUCTION
The procedures contained in Table 1 will help the Maintainer correct some of the basic problems that may arise with the COMP
M68 Sight, Reflex (M2, M4 and M4S). If the equipment malfunction is not listed, or the actions listed do not correct the fault, turn the unit in according to demonization instructions.
0010-1
0010
MAINTAINER TROUBLESHOOTING PROCEDURES
Table 1. Maintainer Troubleshooting Procedures.
SYMPTOM
MALFUNCTION
CORRECTIVE ACTION
Red Dot is not visible or fails to come on when activated
a.
Switch Knob broken
a. Replace Switch Knob (WP 016)
b.
LED is cracked or broken
b. Turn into Demil
M-68 cannot be zeroed to the weapon
a.
Quick Release Mount is damaged
a. Replace Quick Release Mount (WP
017)
M-68 cannot be mounted to the weapon
a.
Quick Release Mount is damaged
a. Replace Quick Release Mount
(WP 017)
b.
Sight Mount is damaged
b. Replace Sight Mount (WP 0005)
END OF WORK PACKAGE
0010-2
0011
CHAPTER 5
PMCS MAINTENANCE INSTRUCTIONS
INTRODUCTION TO PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
PMCS INTRODUCTION
Preventive Maintenance Checks and Services (PMCS) are performed to keep the equipment in operating condition. The checks are used to find, correct, or report problems. PMCS’s are done every day the equipment is used, using W P 0012 . Pay attention to
WARNING and CAUTION statements. A W ARNING means someone could be hurt. A CAUTION means equipment could be damaged. SCOPE
1. Before You Operate. Perform your Before PMCS.
2. During Operation. Perform your During PMCS.
3. After Operation. Perform your After PMCS.
4. If Your Equipment Fails to Operate. Troubleshoot. Report any deficiencies using the proper form, see DA PAM 750-8. If you cannot correct it yourself, notify your Maintainer.
EXPLANATION OF TABLE ENTRIES
PMCS table (see Table 1) provides easy access to the schedule of checks and services for the M68 Sight, Reflex that must be performed to maintain full operation and reduce failures.
Item Number. Numbers in this column are for reference only. When completing DA Form 2404 (Equipment Inspection and
Maintenance Record), do PMCS for the intervals listed in the sequence described in accordance with DA PAM 750-8 Army
Maintenance Management System (TAMMS) Users Manual.
0011-1
11
Explanation of Table Entries (continued)
Interval. This column lists the designated interval for performing the procedure on the item. Be sure to complete the appropriate maintenance forms whenever a check, test, or service is performed. There are three (3) intervals listed: Before (B), During (D), and
After (A) operation of the M68 Sight, Reflex.
Item to Be Checked or Serviced. This column provides the item to be checked or serviced.
Procedure. This column gives the procedure used to check or service the item listed in the Check/Service column to know if the equipment is ready or available for its intended mission or for operation.
Equipment Not Ready/Available If. This column contains criteria that will cause the equipment to be classified as not ready/available because of inability to perform its primary mission.
NOT FULLY MISSION CAPABLE IF Column: This column contains a brief statement of the condition (e.g., malfunction, shortage) that would cause the covered equipment to be less than fully ready to perform its assigned mission.
END OF WORK PACKAGE
0011-2
12
OPERATOR MAINTANCE
M68 SIGHT, REFLEX, W/QUICK RELEASE MOUNT AND SIGHT MOUNT
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS), INCLUDING
LUBRICATION INSTRUCT IONS WORK PACKAGE
PMCS PROCEDURES
0012-1
0012
Table 1. Preventative Maintenance Checks and Services.
B=Before
ITEM
INTERVAL
D=During
ITEM TO BE
CHECKED
OR
SERVICED
PROCEDURE
A=After
EQUIPMENT IS NOT READY/
AVAILABLE IF:
1.
Before
After
Sight
Look through the sight. Inspect for visual obstruction of target image, dust, dirt, pits, or moisture on optical surfaces, lose or broken optical elements.
These conditions are present and cannot be corrected by cleaning.
2.
Before
After
Sight
Ensure that battery cap is present and that battery cap’s threads are clean and undamaged. Inspect O-ring in battery cap.
Battery cap or O-ring missing.
Unable to install battery cap.
3.
Before
Sight
Ensure that red dot is visible when switch knob is set to one of the operating positions
(First four (Comp M2) or seven (Comp
M4/M4S) positions limited visibility). If necessary replace battery (W P 0005) and check again.
Red dot is not visible
0012-2
0012
Table 1. Preventative Maintenance Checks and Services.
B=Before
D=During
ITEM
INTERVAL
ITEM TO BE
CHECKED
OR
SERVICED
4.
Before
After
5.
A=After
PROCEDURE
EQUIPMENT IS NOT READY/
AVAILABLE IF:
Quick Release
Mount
Check base assembly for damage (burrs, bent shaft, or loose torque limiting knob) that will prevent sight from being installed.
Base assembly damaged in such a way that sight cannot be installed. Before
After
Sight
Ensure that both adjustment caps are present and that their threads are clean and undamaged. 6.
Before
After
Sight
Ensure that front and rear lens covers are present and can be snapped in place.
7.
Before
After
Sight, Mount
Check mount for damage that will prevent it from being installed on the M16A2 Rifle.
0012-3
Sight, Mount cannot be installed on M16A2 Rifle.
0012
Table 1. Preventative Maintenance Checks and Services.
B=Before
D=During
A=After
ITEM
INTERVAL
ITEM TO BE
CHECKED
OR
SERVICED
8.
Before
After
Quick Release
Mount
Check mount for damage that would prevent installation of the sight.
Sight cannot be installed on mount. 9.
Before
After
Quick Release
Mount
Check base assembly for damage. Ensure torque limiting assembly and rail grabbing clamping edge works.
Base assembly damaged or torque limiting assembly or rail grabbing clamping edge inoperable. 10.
Before
After
ARD (BII)
PROCEDURE
Check for damaged threads, or check for damaged honeycomb
0012-4
EQUIPMENT IS NOT READY/
AVAILABLE IF:
If missing or damaged, replace
ARD.
0013
CHAPTER 6
MAINTENANCE INSTRUCTIONS
SERVICE UPON RECEIPT-ARMY ONLY
INITIAL SETUP
Tools: None
Materials/Parts: None
Equipment Condition: M68 (WP 0005)
References
WP0001, W P0008, WP00012
AR 735-11-2
DA Form 2404
DA Form 5988-E
DA Pam 25-30
DD361
SERVICE UPON RECEIPT TASKS
INTRODUCTION
The M68,Sight, reflex has no internal parts or assemblies replaceable by Crew or Maintainer level personnel. For maintenance and / or repair actions beyond those described in this Chapter, see Warranty and Non-Warranty information contained in WP 0001.
SERVICE UPON RECEIPT TASKS
1.
Inspect the equipment for damage incurred during shipment. If the equipment has been damaged, report the damage on DD
361, Transportation Discrepancy Report. Check the equipment against the packing slip to see if the shipment is complete.
Report all discrepancies in accordance with applicable service instructions (e.g., for Army instructions, see AR 735-11-2).
2.
Check to see if the equipment has been modified. Determine whether there are Modification Work Orders (MWOs) pertaining to the equipment, DA Pam 25-30, Consolidated Index of Army Publications and Blank Forms.
0013-1
0013
SERVICE UPON RECEIPT TASKS- Continued
3.
Upon receipt of the M68,Sight, Reflex fill out hard copies of DA Form 2404 or DA Form 5988-E, Equipment Inspection and
Maintenance Record.
SERVICE UPON RECEIPT
No special sitting or shelter requirements are required for M68,Sight,Reflex maintenance tasks.
SERVICE UPON RECEIPT OF MATERIEL
The Operator / Crew is authorized by the Maintenance Allocation Chart (MAC) (WP 0025) to perform troubleshooting and inspection tasks that may lead to removal, replacement, and cleaning of components. Crew troubleshooting procedures are contained in (WP
0009).
INSTALLATION INSTRUCTIONS
No special installation instructions are required for maintenance of the M68, Sight, Relfex.
END OF WORK PACKAGE
0013-2
0014
OPERATOR MAINTENANCE
M68 SIGHT, REFLEX, W/QUICK RELEASE MOUNT AND SIGHT MOUNT
ANTI-REFLECTION DEVICE (ARD) REMOVAL/INSTALLATION
LUBRICATION INSTRUCTIONS
Lubrication is not required.
INSTALLATION
ANTI-REFLECTION DEVICE (ARD) REPLACEMENT
NOTE
Illustrations for this procedure depicts Comp M2 configuration; however, the procedure is identical for Comp M4/M4S configuration.
0014-1
0014
ANTI-REFLECTION DEVICE (ARD) REPLACEMENT -Continued
REMOVAL
1. Open front lens cover (1).
2. Using the flats of two fingers, press against the front of ARD (2) and rotate counterclockwise until the ARD is removed.
0014-2
0014
INSTALLATION
1. Open front lens cover (1) and press ARD (2) into the front of the sight with ARDs notches facing outwards.
2. Using the flats of two fingers, press against the front of ARD (2) and rotate counterclockwise approximately ¼ turn until you hear a slight click and the ARD is level in the front of the sight.
3. Using the flats of two fingers, turn the ARD (2) clockwise, screwing it into the front of the sight. Do not over tighten.
END OF WORK PACKAGE
0014-3
0015
OPERATOR MAINTENANCE
M68 SIGHT, REFLEX, W/QUICK RELEASE MOUNT AND SIGHT MOUNT
LENS AND ANTI-REFLECTION DEVICE (ARD) CLEANING
INITIAL SETUP
Materials/Parts: Lens Cleaning Paper, WP 0028
Tools: None
Equipment Condition: Remove Sight from weapon. Remove ARD from the Sight
LENS AND ANTI-REFLECTION DEVICE (ARD) CLEANING PROCEDURES
LENS CLEANING PROCEDURES
1. Remove large particles from exposed lens surfaces by first blowing on the surfaces. Blow as much dust and dirt as possible from the exposed lens surfaces. Gather the center of a sheet of lens paper (WP 0028), and use the edges to brush dust off lens.
2. When all visible particles of dust and dirt have been removed, moisten a piece of lens paper (WP 0028), then gently wipe over the lens surfaces. Dry with clean lens paper (WP 0028).
ANTI-REFLECTION DEVICE (ARD) CLEANING PROCEDURES
1. Treat the honeycomb with the care you would any optical surface.
2. To clear snow or water from honeycomb when ARD is mounted, blow sharply into face of ARD near one edge.
3. If clogged with dirt or mud, remove the ARD (WP 0014) from the M68 Sight, Reflex and blow clean. If necessary, you can also run water through the honeycomb to clear it. Blow through the honeycomb to remove the water.
0015-1
0015
ANTI-REFLECTION DEVICE (ARD) REPAIR OR REPLACEMENT
NOTE-ARMY ONLY
Goods may not be returned for repair without a repair authorization number from Tenebraex Corporation. Goods with a repair authorization shall be packed securely and shall be shipped prepaid, together with a statement claiming the defect and repair authorization number to the following address:
END OF WORK PACKAGE
0015-2
0016
OPERATOR MAINTENANCE
M68 SIGHT, REFLEX, W/QUICK RELEASE MOUNT AND SIGHT MOUNT
COMP M2 SWITCH KNOB REPLACEMENT WORK PACKAGE
INITIAL SETUP
Materials/Parts: None
Equipment Condition: Remove Sight from weapon
Tools: Small Arms Tool Kit (WP0025)
COMP M2 SWITCH KNOB REPLACEMENT
0016-1
0016
COMP M2 SWITCH KNOB REPLACEMENT– Continued
FIGURE 1. COMP M2 SWITCH KNOB
0016-2
0016
REMOVAL
1. Loosen the two screws, cap socket heads (1) with a 1/16 in. hex wrench(WP 0025) by turning counterclockwise.
2. Remove switch knob (2) from shaft (3).
REPLACE
1. Install switch knob (2) by turning the shaft (3) counterclockwise until it stops. (No red dot should be seen through the lens.)
2. Install switch knob (2) so that the white dot (A) on the switch knob (2) aligns with the white dot on the battery compartment
(B). This will allow one of the two screw, cap socket heads (1) to align with the flat surface on the shaft (3).
3. Install the two screws, cap socket heads (1) by turning them clockwise with a 1/16 in. hex wrench (WP 0025) until snug.
DO NOT TORQUE.
4. With battery installed (W P 0005),open rear lens cover (4) and turn switch knob (2) clockwise to verify red dot is visible.
END OF WORK PACKAGE
0016-3
0017
OPERATOR MAINTENANCE
M68 SIGHT, REFLEX, W/QUICK RELEASE MOUNT AND SIGHT MOUNT
QUICK RELEASE/SIGHT/SPACER REPLACEMENT
INITIAL SETUP
Materials/Parts: None
Tools: 3/32 in. hex wrench
Equipment Condition: Sight removed from weapon
COMP M2 QUICK RELEASE/SIGHT/SPACER REPLACEMENT
REMOVAL
NOTE
M68 Sight, Reflex (1) must be aligned with mount (4) by a scribe mark (2) you make prior to removal. Scribe mark (2) is not made during production.
1
1. The scribe mark (2) made by drawing a line on
2
the M68 Sight, Reflex (1), straight across from where the curved and flat surfaces on top are joined (3).
4
3
FIGURE 1. COMP M2 QUICK RELEASE
0017-1
0017
COMP M2 QUICK RELEASE/SIGHT/SPACER REPLACEMENT– Continued
1
1
2
2
3
3
4
4
5
6
5
FIGURE 2 .M16A2
FIGURE 3.M16A4 And M4/M4A1
2. Remove battery cap assembly (Figure 2, Item 3) by turning it counterclockwise to gain access to bolts (Figure 2, Item 1).
3. Remove four hex head bolts (Figure 2, Item 1) from plate spacer (Figure 2, Item 2) using a 3/32 in. hex wrench (WP 0025).
4. Remove plate spacer (Figure 2, Item 2).
5. (M16A2) Remove M68 Sight, Reflex (Figure 2, Item 4) from base assembly (Figure 2, Item 5).
6. (M16A4 and M4/M4A1) Remove M68 Sight, Reflex (Figure 3, Item 4) and special shaped spacer (Figure 3, Item 5) from
Base assembly (Figure 3 Item 6) .
0017-2
0017
COMP M2 QUICK RELEASE/SIGHT/SPACER REPLACEMENT– Continued
INSTALLATION
NOTE
Special shaped spacer (Figure 4, Item 3) MUST be installed for use on the M16A4 Rifle and the M4/M4A1 Carbine. The special shaped spacer (Figure 4, Item 3) does not have a front or back. It works either way.
1
2
3
5
4
FIGURE 4. COMP M2
1. (M16A4 Rifle and the M4/M4A1 Carbine) Place the special shaped spacer (3) into base assembly(4) and align the holes.
2. (M16A4 Rifle and the M4/M4A1 Carbine) Replace M68 Sight, Reflex (2) onto special shaped spacer (3) with torque knob
(5) to the left and switch knob (1) to the right.
3. (M16A2 Rifle) Install M68 Sight, Reflex (2) in base assembly (4).
0017-3
0017
COMP M2 QUICK RELEASE/SIGHT/SPACER REPLACEMENT– Continued
NOTE
M68 Sight, Reflex should be positioned so that the elevation adjustment cap, when looking at the scope as it is mounted, is located at the 12:00 position, and the windage cap is located at the 3:00 position.
1
1
2
2
3
5
3
4
5
FIGURE 5. (M2) M16A2
4
FIGURE 6.(M2) M164A4 and M4/M4A1
NOTE
Plate spacer (Figure 5, Item 2) does not have a front or back. It works either way.
4. Install plate spacer (Figure 5, Item 2) and align the bolt holes with the base assembly (Figure 5, Item 5).
0017-4
0017
COMP M2 QUICK RELEASE/SIGHT/SPACER REPLACEMENT – Continued
5. Insert four shorter bolts ( Figure 5, Item 1) (for M16A2 Rifle) and four longer bolts (Figure 6, Item 1) (for M16A4 Rifle and the
M4/M4A1 Carbine).
6. Align scribe mark ( Figure 5, Item 4), with line on the plate spacer ( Figure 5, Item 2) where the curved and flat surfaces join, and tighten bolts (Figure 5, Item 1) in an X pattern. Keep gap between plate spacer (Figure 5, Item 2) and base assembly
(Figure 5, Item 5 ) equal on both sides.
7. Install battery cap assembly (Figure 5, Item 3) by turning it clockwise until snug.
END OF TASK
0017-5
0017
COMP M4/M4S QUICK RELEASE/SIGHT/SPACER REPLACEMENT
2
3
FIGURE 7.( M4/M4S) M16A4 and M4/M4A1
FIGURE 8.( M4/M4S) M16A2
REMOVAL
1. Remove two screws (Figure 7, Item 4)/ (Figure 8, Item 3) from base of quick release assembly using 3mm hex wrench (WP 0025).
2. Remove quick release plate (Figure 8, Item 2).
3. (M16A4 and M4/M4A1) Remove spacer (Figure 7, Item 2).
0017-6
0017
COMP M4/M4S QUICK RELEASE/SIGHT/SPACER REPLACEMENT – Continued
INSTALLATION
2
3
FIGURE 9.( M4/M4S) M16A4 and M4/M4A1
FIGURE 10.( M4/M4S) M16A2
NOTE
Spacer (Figure 9, Item 2) MUST be installed for use on the M16A4 Rifle and the M4/M4A1 Carbine. The spacer (Figure 9, Item 2) has a front and back. It should mount flush on both sides of the M68 Sight, Reflex. If theM68 Sight, Reflex overhangs on one side, turn it around.
1. (M16A4 and M4/M4A1) Install spacer (Figure 9, Item 2).
0017-7
0017
COMP M4/M4S QUICK RELEASE/SIGHT/SPACER REPLACEMENT – Continued
NOTE
M68 Sight, Reflex (Figure 9, Item 1) should be positioned so that the elevation adjustment cap, when looking at the M68 Sight,
Reflex (Figure 9, Item 1) as it is mounted, is located at the 12:00 position and the windage cap is located at the 3:00 position.
2. Install quick release plate (Figure 9, Item 3). Knob should be on the left of the M68 Sight, Reflex (Figure 9, Item 1).
Quick release plate (Figure 9, Item 3), spacer (Figure 9, Item 2), and M68 Sight, Reflex (Figure 9, Item 1) should be flush on both sides.
3. (M16A4 and M4/M4A1) Install two long screws (Figure 9, Item 4) in holes at base of assembly using 3mm hex wrench.
4. (M16A2 Rifle) Install two short screw (Figure 10, Item 3) in holes at base of assembly using 3mm hex wrench.
END OF WORK PACKAGE
0017-8
0017
M68 SIGHT, REFLEX, W/QUICK RELEASE MOUNT AND SIGHT MOUNT
BATTERY CAP O-RING REPLACEMENT
INITIAL SETUP
Materials/Parts:
None
Tools:
Flathead Screw Driver
Equipment Condition: Remove Sight from weapon. Remove ARD from the Sight
COMP M2 BATTERY CAP O-RING REPLACEMENT
0017-9
0017
COMP M2 BATTERY CAP O-RING REPLACEMENT -Continued
REMOVAL
FIGURE 11. COMP M2 BATTERY
1. Remove battery cap assembly (1) by turning it counterclockwise.
2. Separate battery cap (2) and double battery holder (4) by turning battery cap (2) counterclockwise. 3. Battery Cap: Insert a flathead screwdriver (WP 0025) between battery cap (2) and O-ring (3) and gently pry off O-ring (3).
4. Double Battery Holder : Insert a flathead screwdriver (WP 0025) between double battery holder (4) and O-ring (5) and gently pry off O-ring (5).
0017-10
0017
COMP M2 BATTERY CAP O-RING REPLACEMENT -Continued
FIGURE 12. COMP M2 BATTERY
1. Battery Cap: Insert O-ring (3) around battery cap (2). Ensure that the O-ring is properly seated.
2. Double Battery Holder: Insert O-ring (5) around double battery holder (4). Ensure that the O-ring (5) is properly seated.
3. Replace battery cap (2) by turning it clockwise until snug.
4. Replace battery cap assembly (1) by turning it clockwise until snug.
0017-11
0017
COMP M4/M4S BATTERY CAP O-RING REPLACEMENT-Continued
FIGURE 13. COMP M4/M4S BATTERY
REMOVAL
1. Remove battery cap (1) by turning counterclockwise.
2. Insert a flathead screwdriver ( WP 0025) between battery cylinder housing (3) and O-ring (2) and gently pry off O-ring.
INSTALLATION
1. Insert O-ring (2) around battery cylinder housing (3). Ensure that the O-ring is properly seated.
2. Replace battery cap (1) by turning it clockwise until snug.
END OF WORK PACKAGE
0017-12
0017
M68 SIGHT, REFLEX, W/QUICK RELEASE MOUNT AND SIGHT MOUNT
ADJUSTMENT SCREW HOUSING O-RING/STRAP REPLACEMENT
INITIAL SETUP
Materials/Parts:
Tools: Small Arms Tool Kit ( WP 0025)
None
Equipment Condition: Remove M68 Sight, Reflex from weapon. Remove ARD from the Sight
COMP M2 – ADJUSTMENT SCREW HOUSING O-RING REPLACEMENT
NOTE
This procedure can be used for either adjustment screw housing
REMOVAL
1
2
1. Remove adjustment screw cap (3) by turning it
3
counterclockwise.
2. Insert a flathead screwdriver (WP 0025) between the adjustment screw housing (1) and O-ring (2) and gently pry off the O-ring.
FIGURE 14. COMP M2
0017-13
0017
COMP M2 – ADJUSTMENT SCREW HOUSING O-RING -Continued
1
2
3
4
FIGURE 15. COMP M2
INSTALLATION
1. Insert strap (2) around adjustment screw housing (1), working it down to the base of the housing.
2. Bend and insert strap (4) around adjustment screw cap (3).
3. Replace adjustment screw cap (3) by turning clockwise until snug.
END OF WORK PACKAGE
0017-14
0017
M68 SIGHT, REFLEX, W/QUICK RELEASE MOUNT AND SIGHT MOUNT
COMP M2 BATTERY CAP ASSEMBLY RUBBER SEAL REPLACEMENT
INITIAL SET UP
Materials/Parts:
Tools: Small Arms Tool Kit
None
Equipment Condition: Remove M68 Sight, Reflex from weapon. Remove ARD from the Sight
COMP M2 BATTERY CAP RUBBER SEAL REPLACEMENT
FIGURE 16. COMP M2 BATTERY
REMOVAL
1. Remove battery cap assembly (1) by turning it counterclockwise.
0017-15
0017
COMP M2 BATTERY CAP ASSEMBLY RUBBER SEAL REPLACEMENT - Continued
REMOVAL
2. Separate battery cap (2) and double battery holder (4) by turning battery cap counterclockwise.
3. Insert a flathead screwdriver (WP 0025) into battery cap (2) or double battery holder and gently pry out rubber seal (3).
INSTALLATION
1. Install rubber seal (3) into battery cap (2) or double battery holder (4). Ensure that rubber seal is properly seated.
2. Replace battery cap (2) by turning it clockwise until snug.
3. Replace battery cap assembly (1) by turning it clockwise until snug.
END OF WORK PACKAGE
0017-16
0017
M68 SIGHT, REFLEX, W/QUICK RELEASE MOUNT AND SIGHT MOUNT
LENS COVER REPLACEMENT MAINTENANCE WORK PACKAGE
COMP M4/M4S LENS COVER REPLACEMENT
1
3
2
FIGURE 17. COMP M4/M4S
REMOVAL
Remove front (3) and rear (2) lens covers from M68 Sight, Reflex (1).
INSTALLATION
Install front and rear lens covers (2) to M68 Sight, Reflex (1).
0017-17
0017
COMP M2 LENS COVER REPLACEMENT
1
2
2
3
FIGURE 18.
COMP M2
REMOVAL
1. Remove front and rear lens covers (2) from M68 Sight, Reflex (1).
2. Remove front and rear lens covers (2) from torque knob (3).
0017-18
0017
HELPFULHINT
Install small lens cover (1) into larger lens cover (3) as depicted in illustration. Install both lens covers on the torque knob (2) when not on the lens.
1
3
2
FIGURE 19.
COMP M2
NOTE
There are two different sizes of lens covers. Ensure that the larger lens cover(3) goes to the front of the M68 Sight, Reflex and the smaller lens cover(1) to the rear of the M68 Sight, Reflex.
0017-19
0017
COMP M2 LENS COVER REPLACEMENT - Continued
1
2
2
3
FIGURE 20. COMP M2
1. Install front and rear lens covers (2) over torque knob (3).
2. Install front and rear lens covers (2) to M68 Sight, Reflex (1)
END OF WORK PACKAGE
0017-20
0018
CHAPTER 7
PARTS INFORMATION
REPAIR PARTS AND SPECIAL TOOLS LIST INTRODUCTION
SCOPE
This RPSTL lists and authorizes spares and repair parts, special tools, special test, measurement, and diagnostic equipment (TMDE), and other special support equipment required for performance of Operator and Field Maintenance of the M68 Sight, Reflex. It authorizes the requisitioning, issue, and disposition of spares, repair parts, and special tools as indicated by the Source, Maintenance, and Recoverability (SMR) codes.
0018-1
0018
GENERAL
In addition to the Introduction work package, this RPSTL is divided into the following work packages:
1.
Repair Parts List Work Packages. Work packages containing lists of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. These work packages also include parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item number sequence. Sending units, brackets, filters, and bolts are listed with the component they mount on. Bulk materials are listed by item name in FIG. BULK at the end of the work packages. Repair parts kits are listed at the end of the individual work packages. Repair parts for reparable special tools are also listed in a separate work package. Items listed are shown on the associated illustrations.
2.
Special Tools List Work Packages. Work packages containing lists of special tools, special TMDE, and special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in the DESCRIPTION AND
USABLE ON CODE (UOC) column). Tools that are components of common tool sets and/or Class VII are not listed.
3.
Cross-Reference Indexes Work Packages. There are two cross-reference indexes work packages in this RPSTL: the
National Stock Number (NSN) Index work package and the Part Number (P/N) Index work package. The National Stock
Number Index work package refers you to the figure and item number. The Part Number Index work package refers you to the figure and item number.
0018-2
0018
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST WORK PACKAGE
ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration.
SMR CODE (Column (2)). The SMR code containing supply/requisitioning information, maintenance level authorization criteria, and disposition instruction, as shown in the following breakout. This entry may be subdivided into 4 subentries, one for each service.
Table 1. SMR Code Explanation.
SOURCE CODE
XX
1st two positions
How to get an item.
MAINTENANCE CODE
RECOVERABLILITY CODE
XX
X th 3 position
4 position
5th position
Who can install, replace,
Who can do a
Who determines disposition action on or use the item. unserviceable items. complete repair* on the item.
*Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the "Repair" function in a use/user environment in order to restore serviceability to a failed item. rd 0018-3
0018
Source Code. The source code tells you how you get an item needed for maintenance, repair, or overhaul of an end item/equipment.
Explanations of source codes follow:
Source Code
PA
PB
PC
PD
PE
PF
PG
PH
PR
PZ
Application / Explanation
NOTE
Items coded PC are subject to deterioration.
Stock items; use the applicable NSN to requisition/request items with these source codes. They are authorized to the level indicated by the code entered in the 3rd position of the SMR Code
0018-4
0018
Source Code
Application / Explanation
KD
KF
KB
Items with these codes are not to be requested/requisitioned individually. They are part of a kit which is authorized to the maintenance level indicated in the third position of the SMR code.
The complete kit must be requisitioned and applied.
MF – Made at field- Made at or below depot/sustainment level
ML – Made at SRA
MD – Made at Depot
MG – Navy Only
AF – Assembled by field
AH – Assembled by below depot sustainment level
AL – Assembled by SAR
AD – Assembled by depot
AG – Navy only
Items with these codes are not to be requisitioned/requested individually. They must be made from bulk material which is identified by the part number in the DESCRIPTION AND
USABLE ON CODE (UOC) column and listed in the bulk material group work package of the RPSTL. If the item is authorized to you by the third position code of the SMR code, but the source code indicates it is made at higher level, order the item from higher level of maintenance.
Items with these codes are not to be requested/requisitioned individually. The parts that make up the assembled item must be requisitioned or fabricated and assembled at the level of maintenance indicated by the source code. If the third position of the SMR code authorizes you to replace the item, but the source code indicates the item is assembled at a higher level, order the item from the higher level of maintenance.
0018-5
0018
Source Code
XA
Application / Explanation
Do not requisition an "XA" coded item. Order the next higher assembly. (Refer to NOTE below.)
If an item is not available from salvage, order it using the CAGEC and part number.
XB
XC
XD
Installation drawings, diagrams, instruction sheets, field service drawings; identified by manufacturer 's part number.
Item is not stocked. Order a XD-coded item through local purchase or normal supply channels using the
CAGEC and part number given, if no NSN is given.
NOTE
Cannibalization or controlled exchange, when authorized, may be used as a source of supply for items with the above source codes except for those items source coded "XA" or those aircraft support items restricted by requirements of AR 750-1.
Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to use and repair support items. The maintenance codes are entered in the third and fourth positions of the SMR code as follows:
0018-6
0018
Third Position. The maintenance code entered in the third position tells you the lowest maintenance level authorized to remove, replace, and use an item. The maintenance code entered in the third position will indicate authorization to the following levels of maintenance: Maintenance Code Application/Explanation
C-
Crew or operator maintenance done within unit/AVUM maintenance
O-
Unit level / AVUM maintenance can remove, replace, and use the item
F-
Field maintenance can remove, replace, and use the item.
H-
Below Depot Sustainment maintenance can remove, replace, and use the item.
L-
Specialized repair activity can remove, replace, and use the item.
G-
Afloat and ashore intermediate maintenance can remove, replace, and use the item
(Navy only).
K-
Contractor facility can remove, replace, and use the item.
Z-
Item is not authorized to be removed, replace, or used at any maintenance level.
D-
Depot can remove, replace, and use the item.
NOTE: - Army may use C in the third position. However, for joint service publications, Army will use O.
0018-7
0018
Fourth Position. The maintenance code entered in the fourth position tells you whether or not the item is to be repaired and identifies the lowest maintenance level with the capability to do complete repair (perform all authorized repair functions).
NOTE
Some limited repair may be done on the item at a lower level of maintenance, if authorized by the Maintenance Allocation Chart (MAC) and SMR codes.
Maintenance Code Application/Explanation
F-
Field is the lowest level that can do complete repair of the item.
H-
Below Depot Sustainment is the lowest level that can do complete repair of the item.
L-
Specialized repair activity is the lowest level that can do complete repair of the item.
D-
Depot is the lowest level that can do complete repair of the item.
G-
Both afloat and ashore intermediate levels are capable of complete repair of item
(Navy only).
K-
Complete repair is done at contractor facility.
Z-
Non reparable. No repair is authorized.
0018-8
0018
Maintenance Code Application/Explanation -continued
B-
No repair is authorized. No parts or special tools are authorized for maintenance of “B" coded item. However, the item may be reconditioned by adjusting, lubricating, etc., at the user level.
Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on unserviceable items. The recoverability code is shown in the fifth position of the SMR code as follows:
Recoverability Code
Application/Explanation
Z-
Non-reparable item. W hen unserviceable, condemn and dispose of the item at the level of maintenance shown in the third position of the SMR code.
F-
Reparable item. W hen uneconomically reparable, condemn and dispose of the item at the field level.
H-
Reparable item. W hen uneconomically reparable, condemn and dispose of the item at the below depot sustainment level.
D-
Reparable item. W hen beyond lower level repair capability, return to depot.
Condemnation and disposal of item are not authorized below depot level.
L-
Reparable item. Condemnation and disposal not authorized below Specialized Repair
Activity (SRA).
0018-9
0018
Recoverability Code
Application/Explanation -continued
A-
Item requires special handling or condemnation procedures because of specific reasons (such as precious metal content, high dollar value, critical material, or hazardous material).
Refer to appropriate manuals/directives for specific instructions
G-
Field level reparable item. Condemn and dispose at either afloat or ashore intermediate level (Navy only).
K-
Reparable item. Condemnation and disposal to be performed at contractor facility.
0018-10
0018
NSN (Column (3)). The NSN for the item is listed in this column.
CAGEC (Column (4)). The Commercial and Government Entity Code (CAGEC) is a five-digit code which is used to identify the manufacturer, distributor, or Government agency/activity that supplies the item.
PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer (individual, company, firm, corporation, or
Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications, standards, and inspection requirements to identify an item or range of items.
NOTE
When you use an NSN to requisition an item, the item you receive may have a different part number from the number listed.
DESCRIPTION AND USABLE ON CODE (UOC) (Column (6)). This column includes the following information:
1.
The federal item name, and when required, a minimum description to identify the item.
2.
Part numbers of bulk materials are referenced in this column in the line entry to be manufactured or fabricated.
3.
Hardness Critical Item (HCI). A support item that provides the equipment with special protection from electromagnetic pulse (EMP) damage during a nuclear attack.
4.
The statement END OF FIGURE appears just below the last item description in column (6) for a given figure in both the repair parts list and special tools list work packages.
0018-11
0018
QTY (Column (7)). The QTY (quantity per figure) column indicates the quantity of the item used in the breakout shown on the illustration/figure, which is prepared for a functional group, sub functional group, or an assembly. A "V" appearing in this column instead of a quantity indicates that the quantity is variable and quantity may change from application to application.
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
1. National Stock Number (NSN) Index W ork Package. NSN’s in this index are listed in National Item Identification Number (NIIN) sequence. STOCK NUMBER Column. This column lists the NSN in NIIN sequence. The NIIN consists of the last nine digits of the NSN.
When using this column to locate an item, ignore the first four digits of the NSN. However, the complete NSN should be used when ordering items by stock number.
For example, if the NSN is 5385-01-574-1476, the NIIN is 01-574-1476.
FIG. Column. This column lists the number of the figure where the item is identified/located. The figures are in numerical order in the repair parts list and special tools list work packages.
ITEM Column. The item number identifies the item associated with the figure listed in the adjacent FIG. column. This item is also identified by the NSN listed on the same line.
2. Part Number (P/N) Index Work Package. Part numbers in this index are listed in ascending alphanumeric sequence (vertical arrangement of letter and number combinations which places the first letter or digit of each group in order A through Z, followed by the numbers 0 through 9 and each following letter or digit in like order).
PART NUMBER Column. Indicates the part number assigned to the item.
0018-12
0018
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS (Continued)
FIG. Column. This column lists the number of the figure where the item is identified /located in the repair parts list and special tools list work packages.
ITEM Column. The item number is the number assigned to the item as it appears in the figure referenced in the adjacent figure number column.
SPECIAL INFORMATION
UOC. The UOC appears in the lower left corner of the Description Column heading. Usable on codes are shown as "UOC:..." in the Description Column (justified left) on the first line under the applicable item/nomenclature. Uncoded items are applicable to all models. Identifications of the UOCs used in the RPSTL are:
Code
CC1
BTO
BW8
Usedon
M68 Sight, Reflex COMP M2
M68 Sight, Reflex COMP M4
M68 Sight, Reflex COMP M4S
HOW TO LOCATE REPAIR PARTS
1. When NSNs or Part Numbers Are Not Known.
First. Using the table of contents, determine the assembly group to which the item belongs. This is necessary since figures are prepared for assembly groups and subassembly groups, and lists are divided into the same groups.
0018-13
0018
HOW TO LOCATE REPAIR PARTS (continued)
Second. Find the figure covering the functional group or the sub functional group to which the item belongs.
Third. Identify the item on the figure and note the number(s).
Fourth. Look in the repair parts list work packages for the figure and item numbers. The NSNs and part numbers are on the same line as the associated item numbers.
2. When NSN Is Known.
First. If you have the NSN, look in the STOCK NUMBER column of the NSN index work package. The NSN is arranged in NIIN sequence. Note the figure and item number next to the NSN.
Second. Turn to the figure and locate the item number. Verify that the item is the one you are looking for.
3. When Part Number Is Known.
First. If you have the part number and not the NSN, look in the PART NUMBER column of the part number index work package.
Identify the figure and item number.
Second. Look up the item on the figure in the applicable repair parts list work package.
END OF WORK PACKAGE
0018-14
00019
M68 SIGHT, REFLEX, W/QUICK RELEASE MOUNT AND SIGHT MOUNT
M68 SIGHT, REFLEX, W/QUICK RELEASE MOUNT AND SIGHT MOUNT REPAIR PARTS LIST (RPSTL)
NOTE
Comp M68 Sight, Reflex has three differen variations which are Comp M2, Comp M4 and Comp M4S. M4/M4S are the same w/exceptions to the location of the battery holder/retainer.
0019-1
0019
0019-2
0019
M68 Sight, Reflex, W/Quick Release Mount and Sight Mount – Comp M2
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION and UOC
(7)
QTY
GROUP 00
FIGURE 1. M68 SIGHT,
REFLEX, W/QUICK
RELAEASE MOUNT AND
SIGHT MOUNT,COMP
M2(12974278)
M68 SIGHT, REFLEX,
W/QUICK RELEASE
MOUNT AND SIGHT
MOUNT
1
12974279
SIGHT ASSEMBLY, REFLEX
1
3J629
0568059
MOUNT, QUICK RELEASE
1
3J629
11777
MOUNT, SIGHT
1
1
PACFF
2
XAFFF
N/A
19200
3
PAOOO
1240-01-439-7265
4
PACOZ
1240-01-547-9280
1240-01-411-1265
19200
12974278
0019-3
0019
COMP M4/M4S
0019-4
0019
M68 Sight, Reflex, W/Quick Release Mount and Sight Mount – Comp M4/M4S,
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
1
PACFF
1240-01-540-3690
3J629
11622
2
XAOOO
N/A
3J629
11997
3
PACOZ
1240-01-547-9280
3J629
4
PAOZZ
1240-01-556-3367
3J629
(6)
DESCRIPTION and UOC
(7)
QTY
GROUP 00
FIGURE 1. M68 SIGHT,
REFLEX, W/QUICK RELEASE
MOUNT AND SIGHT
MOUNT,COMP M4/M4S(11622)
M68 SIGHT, REFLEX,
W/QUICK RELEASE MOUNT
AND SIGHT MOUNT
1
SIGHT ASSEMBLY, REFLEX
1
11777
MOUNT, SIGHT
1
11788
MOUNT,QUICK RELEASE
1
0019-5
0019
0019-6
0019
Sight- Comp M2
(1) ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART NUMBER
AOOOO
N/A
3J629
11300
2
PAOZZ
6650-01-514-7809
3J629
11784
3
PAOZZ
6650-01-479-5386
4
5
6
PAOZZ
PAOZZ
PAOZZ
5331-01-442-4505
5355-01-515-4613
5305-01-515-8266
3J629
3J629
3J629
0019-7
(7)
QTY
GROUP 01
1
3J629
(6)
DESCRIPTION and UOC
10345
FIGURE 2. COMP M2,
SIGHT( 10337)
CAP AND STRAP
ASSEMBLY,
PROTECTIVE
CAP,PROTECTIVE,DUST
ANTI-RELFECTION
DEVICE(BII)
1
1
1
05680371
O-RING
2
0568113
SWITCH KNOB
1
0568090
SOCKETHEAD, SCREW,
CAP
2
0019
COMP M4/M4S
0019-8
0019
SIGHT-COMP M4
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART NUMBER
(6)
DESCRIPTION and UOC
(7)
QTY
GROUP 01
FIGURE 4. SIGHT, COMP
M4/M4S(11997)
1
2
3
4
5
6
7
PAOZZ
PAOZZ
PAOZZ
PAOZZ
PAOZZ
PAOZZ
PAOZZ
5895-01-549-5835
5340-01-547-4334
5340-01-552-7683
6650-01-479-5386
6160-01-547-7142
6160-01-547-4333
5340-01-549-5836
3J629
3J629
3J629
3J629
3J629
3J629
3J629
0019-9
11790
CAP, LENS
1
11784
CAP, PROTECTIVE DUST
2
11785
STRAP, ELASTIC
2
10345
ANTI-RELFECTION
DEVICE (BII)
1
11787
RETAINER, BATTERY
1
11786
CAP, BATTERY
1
11791
O RING
1
0019
Figure 5. Cap and Strap Assembly, Protective, Comp M2
0019-10
0019
Cap and Strap Assembly, Protective, Comp M2
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION and UOC
(7)
QTY
GROUP 0101
FIGURE 5 .CAP AND STRAP
ASSEMBLY,PROTECTIVE,COMP
M2
1
2
PAOZZ
PAOZZ
3
PAOOO
4
PAOZZ
5
6
7
8
PAOZZ
XAOZZ
XAOZZ
PAOZZ
5340-01-555-6132
6160-01-555-6133
6160-01-527-1695
5331-01-442-4503
5340-01-511-2155
N/A
N/A
5340-01-515-8269
3J629
3J629
3J629
3J629
3J629
3J629
3J629
3J629
12132
STRAP,RUBBER XL
1
12134
CAP,BATTERY ASSY
1
12133
HOLDER,DOUBLE BATTERY ASS
1
05680431
O-RING
2
10366
INSULATOR, RUBBER
3
11277
HOLDER,BATTERY
1
10786
CAP,BATTERY
1
10353
CAP ADJUSTMENT
2
0019-11
0019
Figure 6. Quick Release Mount – Comp M2
0019-12
0019
Quick Release Mount – Comp M2
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION and UOC
(7)
QTY
GROUP 010101
FIGURE 6.QUICK
RELEASE MOUNT, COMP
M2(0568059)
1
PAOZZ
5306-01-442-2407
2
PAOZZ
5365-01-442-1698
3
XAOZZ
N/A
4
PAOZZ
5365-01-448-8912
5
PAOZZ
5305-01-448-9826
3J629
3J629
3J629
3J629
3J629
0019-13
05680661
BOLT, MACHINE
4
056811080
SPACER, PLATE
1
10249
BASE ASSEMBLY
1
0568108
SPACER, SPECIAL
SHAPED (M16A4 and
M4/M4A1)
1
0568109
SCREW , MACHINE
(M16A4 and M4/M4A1)
4
0019
Figure 7. Quick Release Mount – Comp M4/M4S
0019-14
0019
Quick Release Mount – Comp M4/M4S
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION and UOC
(7)
QTY
GROUP 010101
FIGURE 7.QUICK
RELEASE MOUNT-COMP
M4/M4S(11991)
1
2
3
4
PAOZZ
PAOZZ
PAOZZ
PAOZZ
5365-01-547-4338
1240-01-556-3367
5305-01-547-5203
5305-01-547-4340
3J629
3J629
3J629
3J629
0019-15
11789
SPACER,PLATE
1
11788
MOUNT,QUCIK RELEASE
1
11775
SCREW,MACHINE
2
11776
SCREW, MACHINE
2
0019
Figure 8. Sight Mount
0019-16
0019
Sight Mount
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION and UOC
(7)
QTY
1
PACOZ
1240-01-547-9280
3J629
11777
MOUNT,SIGHT
1
11756
RAIL
1
11987
O-RING
1
11986
SCREW,MACHINE
1
11976
BRACKET,
DOUBLEANGLE
1
GROUP 01010101
FIGURE 8. SIGHT MOUNT
2
3
4
5
XAOZZ
PAOZZ
PAOZZ
PACFF
N/A
5331-01-442-4502
5305-01-442-2408
5340-01-547-4328
3J629
3J629
3J629
3J629
0019-17
20
NSN INDEX
STOCK NUMBER
1240- 01-411-1265
1240- 01-439-7265
5365- 01-442-1698
5306- 01-442-2407
5305- 01-442-2408
5331- 01-442-4502
5331- 01-442-4503
5331- 01-442-4505
5365- 01-448-8912
5305- 01-448-9826
6650- 01-479-5386
6650- 01-479-5386
3120- 01-510-2337
5340- 01-511-2153
6140-01-511-2154
5340-01-511-2155
6650-01-514-7809
5355-01-515-4613
5305-01-515-8266
5340-01-515-8269
6160-01-527-1695
1240-01-540-3690
5340-01-547-4328
6160-01-547-4333
FIG
1
1
7
7
9
9
6
3
7
7
3
4
5
5
5
6
3
3
3
6
6
2
9
4
ITEM
1
3
2
1
4
3
4
4
4
5
3
4
3
1
2
5
2
5
6
8
3
1
5
6
STOCK NUMBER
FIG
5340-01-547-4334
5365 01-547-4338
5305-01-547-4340
5305-01-547-5203
6160- 01-547-7142
1240- 01-547-9280
1240- 01-547-9280
1240- 01-547-9280
5895- 01-549-5835
5340- 01-549-5836
5340- 01-552-7683
5340- 01-555-6132
6160- 01-555-6133
1240- 01-556-3367
1240- 01-556-3367
4
8
8
8
4
1
2
9
4
4
4
6
6
2
8
0020-1/blank
ITEM
2
1
4
3
5
4
3
1
1
7
3
1
2
4
2
PART NUMBER INDEX
PART NUMBER
FIG
ITEM
FIG
ITEM
PART NUMBER
CSA
10174
10249
10345
10353
10364
10365
10366
10632
10786
10797
11277
11622
11775
11776
11777
11777
11784
11785
11786
11787
11788
11788
11789
11790
3
9
7
4
6
5
5
6
5
6
3
6
2
8
8
1
2
4
4
4
4
2
8
8
4
1
1
3
4
8
2
3
5
1
7
2
6
1
3
4
4
3
2
3
6
5
4
2
1
1
4
11791
11997
2
12132
6
12133
6
12134
6
0568059 1
0568065 9
0568090 3
0568108 7
0568109 7
0568113 3
05680371 3
05680431 6
05680612 9
05680661 7
05680711 9
12974278 1
12974279 1
056811080 7
0021-1
7
2
1
3
2
3
2
6
4
5
5
4
4
3
1
4
1
2
2
0022
SCOPE
CHAPT ER 8
DEST RUCT ION OF EQUIPMENT T O PREVENT ENEMY USE DEST RUCT ION
OF EQUIPMENT TOPREVENT ENEMYUSEINTRODUCTION- ARMYONLY
This Work package contains information and/or specific procedures regarding the destruction of Army materiel to prevent enemy use for major weapon systems and their related systems, subsystems, equipment, W RAs, and SRAs.
The information contained herein is intended for compliance. The requirements are applicable for all maintenance levels classes through overhaul (depot), including DMW Rs and NMW Rs. Refer to TM 750-244-3 for procedures for destructi on of Army materi el to prevent enemy use.
AUTHORIZATION
Only division or higher commanders have the authority to order destruction of equipment. They may however, delegate this authori ty to subordi nate commanders when the situation demands it.
REPORTING DESTRUCTION
Any destruction activity be reported through proper command channels.
METHOD OF DESTRUCTION
Choose methods of destruction which will cause such damage that it will be impossible to restore the equipment to a usable condition within the combat zone. Classified equipment must be destroyed to such a degree as to prevent duplication by, or revealing means of operation or function to the enemy. Associated Classified Documents. Any classified documents, notes, instructions, or other written material pertaining to function, operation, maintenance, or employment, including drawings or parts lists, must be destroyed i n a manner to render them usel ess to the enemy."
0022-1
0022
DESTRUCTION OF EQUIPMENT T O PREVENT ENEMY -Continued
ESSENTIAL COMPONENTS
W hen specified by the acquiring activity, the destruction procedures may identify essential components whose destruction will incapacitate the weapons system. In certain conditions, the destruction of essential components may be used. If destruction of essential components i s allowed, statements shal l be i ncl uded that for each weapons system, the same components will be destroyed. A si mi l ar statement shall be included that for any spare parts requi ri ng destructi on, the same essential spare parts shall be destroyed. If a weapons system deter mi nes the component parts to be essential , they shoul d noti fy the components i tem manager so that they may identify those items for higher priority destruction in any item level destruction procedures manual .
SPECIFIC DESTRUCTION PROCEDURES
To ensure the system i s properly y destroyed sufficient force should be applied to M68, Telescope. This will destroy the spotting scope in which will render the M68, Telescope unusable.
END OF WORK PACK AGE
0022-2
0023
CHAPTER 9
SUPPORTING INFORMATION
REFERENCES
SCOPE
This work package lists forms and publications that are referenced in this manual or that contain information applicable to the operation and maintenance of the COMP M68 SIGHT, REFLEX (M2, M4, M4S)
FIELD MANUALS
FM 4-25.11
AFMAN 44.163(I)
First Aid
First Aid
FORMS
DA Form 2028
Recommended Change to Publications and Forms
DA Form 2404
Equipment Inspection and Maintenance Record
DD 361
Transportation Discrepancy Report
0023-1
0023
SUPORTING INFORMATION-FORMS (continued)
DOD Handbook 4160.21M
Defense Materiel Disposition Manual
SF 364
Supply Discrepancy Report
SF 368
Product Quality Deficiency Report
PAMPHLETS
DA PAM 25-30
Consolidated Index of Army Publication and Blank Forms
DA PAM 750-8
Army Maintenance Management System (TAMMS) Users Manual
PUBLICATIONS
AR 700-138
Army Logistics Readiness and Sustainability
AR 725-50
Requisitioning, Receipt and Issue System
AR 750-1
Army Material Maintenance Policy and Retail Maintenance Operations
PUBLIC LAW
Code of Federal Regulations
Title 41 Chapter 101
Public Contracts and Property management
0023-2
0023
SUPPORTING INFORMATION-SUPPLY CATALOGS - Continued
CTA 8-100
Army Medical Department Expendable/Durable Items
CTA 50-909
Field and Garrison Furnishings and Equipment
CTA 50-970
Expendable/Durable Items (Except Medical, Class V, Repair Parts, and
Heraldic Items)
TECHNICAL BULLETINS
TB 43-0134
Battery Disposition/Disposal Handbook
TECHNICAL MANUALS
TM 750-244-2
Procedures for Destruction of Electronic Materiel to Prevent
Enemy Use
TM 9-2350-314-10
Tool Kit, Electronic System
END OF WORK PACKAGE
0023-3
0024
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
The Army Maintenance System MAC
This introduction provides a general explanation of the maintenance and repair functions. The MAC (immediately following this introduction) designates overall authority and responsibility for the performance of maintenance tasks on the identified end item or component. The application of the maintenance tasks to the end item or component shall be consistent with the capacities and capabilities of the designated maintenance levels/classes, which are shown in the MAC in column (4). Column
(4) is divided into two secondary columns. These columns indicate the maintenance levels/classes of ‘Field’ and
‘Sustainment’. Each maintenance level column is further divided into two sub-columns. These sub-columns identify the maintenance classes and are as follows:
1. Field level maintenance classes:
a.
Crew (operator) maintenance. This is the responsibility of a using organization to perform maintenance on its assigned equipment. It normally consists of inspecting, servicing, lubricating, adjusting, and replacing parts, minor assemblies, and subassemblies. Items with a “C” (“O” for joint service reporting) in the third position of the Source,
Maintenance, and Recoverability (SMR) code may be replaced at the crew (operator) class. A code of “C” (“O” for joint service) in the fourth position of the SMR code indicates complete repair is authorized at the crew (operator) class. 0024-1
WP 0024
The Army Maintenance System MAC (continued)
b.
Maintainer maintenance. This is maintenance accomplished on a component, accessory, assembly, subassembly, plug-in unit, or other portion by field level units. This maintenance is performed either on the system or after it is removed. An “F” in the third position of the SMR code indicates replacement of assemblies, subassemblies, or other components are authorized at this level. An “F” in the fourth position of the SMR code indicates complete repair of the identified item is allowed at the Maintainer class. Items repaired at this level are normally returned to the user after maintenance is performed.
2. Sustainment level maintenance classes:
a.
Below depot sustainment. This is maintenance accomplished on component, accessory, assembly, subassembly, plug-in unit, or other portion either on the system or after it is removed. The item subject to maintenance has normally been forwarded to a maintenance facility away from the field level supporting units. An “H” in the third position of the SMR code indicates replacement of assemblies, subassemblies, or other components are authorized at this class. An "H" appearing in the fourth position of the SMR code indicates complete repair is possible at this class. Items are normally returned to the supply system after maintenance is performed at this class.
b.
Depot. This is maintenance accomplished on a component, accessory, assembly, subassembly, plug-in unit, or other portion either on the system or after it is removed. Assets to be repaired at this class are normally returned to an
Army Depot or authorized contractor facility. The replace function for this class of maintenance is indicated by the letter "D" or "K" appearing in the third position of the SMR code. A "D" or "K" appearing in the fourth position of the
SMR code indicates complete repair is possible at the depot sustainment maintenance level. Items are returned to the supply system after maintenance is performed at this class.
0024-2
0024
The Army Maintenance System MAC (continued)
The tools and test equipment requirements table (immediately following the MAC) lists the tools and test equipment (both special tools and common tool sets) required for each maintenance task as referenced from the MAC. The remarks table (immediately following the tools and test equipment requirements) contains supplemental instructions and explanatory notes for a particular maintenance task.
Maintenance Tasks
Maintenance tasks are limited to and defined as follows:
1.
Inspect. A function to determine the serviceability of an item by comparing its physical, mechanical, and/or electrical characteristics with established standards through examination (e.g., by sight, sound, or feel).
2.
Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or electrical characteristics of an item and comparing those characteristics with prescribed standards, e.g., load testing of lift devices or hydrostatic testing of pressure hoses.
3.
Service. Operations required periodically keeping an item in proper operating condition such as replenishing fuel, lubricants, chemical fluids, or gases.
4.
Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position, or by setting the operating characteristics to specified parameters.
5.
Align. To adjust specified variable elements of an item to bring about optimum or desired performance.
6.
Calibrate. To determine and cause corrections to be made or to be adjusted on instruments of test, measuring, and diagnostic equipment used in precision measurement. It consists of comparisons of two instruments, one of which is a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the instrument being compared. 0024-3
0024
Maintenance Tasks - continued
7.
Remove. The act of taking a sub-component off an asset to allow repair or replacement of that sub-component, or to facilitate other maintenance.
8.
Install. The act of placing, positioning, or otherwise locating a component or sub-component to make it part of a higher level end item. Install can be to install a new asset for the first time or reinstall an asset previously removed. The maintenance level/class allowed to perform an installation is determined by the third position in the SMR code.
9.
Replace. To install a serviceable component in place of one that is unserviceable or a required time change asset. “Replace” is authorized by the MAC and the assigned maintenance class is shown as the third position code of the SMR code.
10.
Repair. The application of maintenance actions, including fault location/troubleshooting, removal, installation, disassembly, assembly, or other maintenance actions to restore serviceability to an item by correcting specific damage, fault, malfunction, or failure in the item.
11.
Paint. This is a function to prepare and apply coats of paint. When used with munitions, the paint is applied so the ammunition can be identified and protected.
0024-4
0024
Maintenance Tasks - continued
NOTE
The following definitions are applicable to the “repair” maintenance task:Fault location/troubleshooting.
The process of investigating and detecting the cause of equipment malfunctioning; the act of isolating a fault within a system or Unit Under Test (UUT).
Actions. Welding, grinding, riveting, straightening, facing, machining, and/or resurfacing.
12.
Overhaul. This is the maintenance effort (service/action) prescribed to restore an item to a completely serviceable/operational condition as required by maintenance standards in the appropriate technical publications.
Overhaul is normally the highest degree of maintenance performed by the Army. Overhaul does not normally return an item to a like new condition.
13.
Rebuild. This consists of those services/actions necessary for the restoration of unserviceable equipment to a like new condition in accordance with original manufacturing standards. Rebuild is the highest degree of material maintenance applied to Army equipment. The rebuild operation includes the act of returning to zero those age measurements (e.g., hours/miles) considered in classifying Army equipment/components.
14.
Lubricate. The act of applying a material (e.g., oil or grease) to reduce friction and allow a component to operate in a more efficient manner.
15.
Mark. The process of restoring obliterated identification on an asset.
16.
Pack. To place an item into a container for either storage or shipment after service and other maintenance operations have been completed.
17.
Unpack. The act or removing an asset from a storage or shipping container in preparation to perform further maintenance (e.g., repair or install).
0024-5
0024
Maintenance Tasks - continued
18.
Preserve. The action required to treat systems and equipment whether installed or stored, to ensure a serviceable condition.
19.
Prepare for use. Those steps required to make an asset ready for other maintenance (e.g., remove preservatives, lubricate, etc.).
20.
Assemble. The step-by-step instructions to join the component pieces of an asset together to make a complete serviceable asset.
21.
Disassemble. The step-by-step breakdown (taking apart) of a spare/functional group coded item to the level of its least component, that is assigned an SMR code for the level of maintenance under consideration (i.e., identified as maintenance significant).
22.
Clean. Step-by-step instructions on how to remove dirt, corrosion or other contaminants from equipment.
23.
Non destructive inspection. Step-by-step instructions on preparation and accomplishment inspections which do not destroy or damage the equipment.
24.
Radio interference suppression. Step-by-step instructions to ensure installed equipment, either communication or other electronics, does not interfere with installed communication equipment.
25.
Place in service. Step-by-step instructions required to place an item into service that are not covered in the service upon receipt work package.
26.
Towing. The step-by-step instructions to connect one vehicle to another for the purpose of having one vehicle moved through the motive power of the other vehicle.
27.
Jacking. The step-by-step instructions to mechanically raise or lift a vehicle to facilitate maintenance on the vehicle
28.
Parking. Step-by-step instructions to safely place a vehicle in a lot, ramp area or other designated location.
29.
Mooring. Step-by-step instructions to secure a vehicle by chains, ropes or other means to protect the vehicle from environmental conditions or secure for transportation.
0024-6
0024
Maintenance Tasks - continued
30.
Covering. Step-by-step instructions to place a protective wrapping over a vehicle to protect it from environmental conditions or to hide (e.g., camouflage) it.
31.
Hoisting. Step-by-step instructions to allow a vehicle to be raised by cables or ropes through attaching points.
32.
Sling loading. Step-by-step instructions to place a sling around a vehicle to allow it to be raised.
33.
External power. Step-by-step instructions on how to apply electrical power from any authorized power source (e.g., external generator or facility power).
34.
Preparation for storage or shipment. Step-by-step instructions for preparing the equipment for placement into administrative storage or for special transportation requirements.
35.
Arm. Detailed instructions on activating munitions prior to use.
36.
a.
b.
Load. This may be one of two tasks:
For transportation, the act of placing assets onto a transportation medium (e.g., pallet, truck, container).
For weapons/weapons systems, the act of placing munitions into the weapon/weapons system.
37.
a.
b.
Unload. This may be one of two tasks:
For transportation, the act of removing assets from a transportation medium (e.g., pallet, truck, container).
For weapons/weapons systems, the act of removing munitions from the weapon/weapons system.
38.
Software maintenance. Step-by-step instructions for software maintenance (e.g., installing, un-installing, etc.).
0024-7
0024
Explanation of Columns in the MAC
Column (1) Group Number. Column (1) lists Functional Group Code (FGC) numbers, the purpose of which is to identify maintenance significant components, assemblies, subassemblies, and modules with the Next Higher Assembly (NHA).
Column (2) Component/Assembly. Column (2) contains the item names of components, assemblies, subassemblies, and modules for which maintenance is authorized.
Column (3) Maintenance task. Column (3) lists the functions to be performed on the item listed in column (2). (For a detailed explanation of these functions, refer to “Maintenance tasks” outlined previously).
Column (4) Maintenance Level. Column (4) specifies each level/class of maintenance authorized to perform each function listed in column (3), by indicating work time required in the appropriate sub-column. This work time figure represents the active time required to perform that maintenance task at the indicated level/class of maintenance. If the number or complexity of the tasks within the listed maintenance task varies at different maintenance classes, appropriate work time figures are to be shown for each class.
The work time figure represents the average time required to perform the prescribed task (assembly, subassembly, component, module, end item, or system) on the item under typical operating conditions for that maintenance level/class. This time includes preparation time (including any necessary disassembly/assembly time), troubleshooting/fault location time, and quality assurance time in addition to the time required to perform the specific tasks identified for the maintenance tasks authorized in the MAC. The symbol designations for the various maintenance levels/classes and classes are as follows:
0024-8
0024
Explanation of Columns in the MAC - continued
Field:
C Crew maintenance
F Maintainer maintenance
Sustainment:
L Specialized Repair Activity (SRA)
H Below depot maintenance
D Depot maintenance
NOTE
The “L” maintenance class is not included in column (4) of the MAC. Functions to this class of maintenance are identified by work time figure in the “H” column of column (4), and an associated reference code is used in the REMARKS column (6). This code is keyed to the remarks and the SRA complete repair application is explained there.
Column (5) Tools and Equipment Reference Code. Column (5) specifies, by a number code, those common tool sets (not individual tools), common Test, Measurement and Diagnostic Equipment (TMDE), and special tools, special TMDE and special support equipment required to perform the designated function. Codes are keyed to the entries in the tools and test equipment table. Column (6) Remarks Code. When applicable, this Column (6) contains a letter code, in alphabetical order, which is keyed to the remarks table entries.
0024-9
0024
Explanation of Columns in the Tools and Test Equipment Requirements
Column (1) Tool or Test Equipment Reference Code. The tool or test equipment reference code correlates with a code used in column
(5) of the MAC.
Column (2) Maintenance Level. The lowest class of maintenance authorized to use the tool or test equipment.
Column (3) Nomenclature. Name or identification of the tool or test equipment.
Column (4) National Stock Number (NSN). The NSN of the tool or test equipment.
Column (5) Tool Number. The manufacturer 's part number.
Explanation of Columns in the Remarks
Column (1) Remarks Code. The code recorded in column (6) of the MAC.
Column (2) Remarks. This column lists information pertinent to the maintenance task being performed as indicated in the MAC.”
END OF WORK PACKAGE
0024-10
0025
Table 1. MAINTENANCE ALLOCATION CHART (MAC)FOR M68 Sight,Reflex.
Maintenance Allocation Chart (MAC) for the M68
(3)
(4) MAINTENANCE LEVEL
FIELD
SUSTAINMENT
MAINTENANCE
FUNCTION
CREW
BELOW DEPOT
MMAINTENANCE DEPOT
(1)
(2)
GROUP
NO.
COMPONENT
ASSEMBLY
00
M68 Sight
Reflex,W/Quick
Release Mount
Inspect
Service
Repair
Replace
Sight
Inspect
Service
Repair
Replace
0.1
Cap and Strap
Assembly
Protective
(Comp M2)
Inspect
Service
Repair
Replace
0.1
010101
Quick Release
Mount
0.1
0101010
1
Sight Mount
Inspect
Service
Repair
Replace
Inspect
Service
Repair
Replace
01
0101
C
0.1
F
0.2
H
D
(5)
1
0.5
1
0.1
1
0.1
1
0.1
0.1
0.1
0025-1
0.2
0.1
0.1
0.1
(6)
TOOLS AND REMARKS
EQUIPMENT CODE
REFERENCE
CODE
1
WP 25
REMARKS FOR THE M68
Table 2. Tool and Test Equipment for M68 Sight, Reflex
Tool or Test
Equipment
1
Maintenance Level
Nomenclature
C
Tool Kit, Small
Arms Repairman
END OF WORK PACKAGE
0025-2
National Stock
Number
5180-462-4254
Tool Number
SC 5180-95-B71
WP 26
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
INTRODUCTION
Scope
This work package lists COEI and BII for M68 to help you inventory items for safe and efficient operation of the equipment.
General
The COEI and BII information is divided into the following lists:
Components of End Item (COEI). This list is for information purposes only and is not authority to requisition replacements. These items are part of the COMP M68. As part of the end item, these items must be with the end item whenever it is issued or transferred between property accounts. Items of COEI are removed and separately packaged for transportation or shipment only when necessary. Illustrations are furnished to help you find and identify the items.
0026-1
0026
General - continued
Basic Issue Items (BII). These essential items are required to place the M68 in operation, operate it, and to do emergency repairs. Although shipped separately packaged, BII must be with the M68 during operation and when it is transferred between property accounts. Listing these items is your authority to request/requisition them for replacement based on authorization of the end item by the TOE/MTOE. Illustrations are furnished to help you identify the items.
EXPLANATION OF COLUMNS IN THE COEI LIST AND BII LIST
Column (1) Illustration Number. Gives you the number of the item illustrated.
Column (2) National Stock Number (NSN). Identifies the stock number of the item to be used for requisitioning purposes.
Column (3) Description, Part Number and CAGEC. Identifies the Federal item name (in all capital letters) followed by a minimum description when needed. The stowage location of COEI and BII is also included in this column. The last line below the description is the Commercial and Government entity code (CAGEC) (in parenthesis) and the part number.
Column (4) Usable on Code. When applicable, gives you a code if the item you need is not the same for different models of equipment. Column (5) Unit of Issue (U/I). Indicates how the item is issued for the National Stock Number shown in column (2).
Column (6) Qty Rqr. Indicates the quantity required.
0026-2
0026
FIGURE 1. OPERATOR TECHINCAL MANUAL, ARD
0026-3
0026
Table 1. Basic Issue Items List.
(1)
Illustration
Number
1
2
(2)
National Stock Number
(NSN)
1240-01-411-1265
1240-01-540-3690
1240-01-576-6134
6650-01-479-5386
(3)
Description/Part
Number/(CAGEC)
Operator and Field Maintenance
Manual Including Repair Parts and Special Tools List for M68
Sight, Reflex, W/Quick Release
Mount and Sight Mount (TM 91240-413-13&P)
Anti-Reflection Device (ARD)
(3J629)
PN 10345
END OF WORK PACKAGE
0026-4
(4)
Usable
on
Code
(5)
Unit of Issue
(U/I)
(6)
Qty
Rqr
N/A
EA
1
N/A
EA
1
0027
EXPENDABLE AND DURABLE ITEMS LIST
INTRODUCTION
Scope
This work package lists expendable and durable items that you will need to operate and maintain the M68 Sight, Reflex. This list is for information only and is not authority to requisition the listed items. These items are authorized to you by CTA 50-970,
Expendable/Durable Items (Except Medical, Class V Repair Parts, and Heraldic Items), CTA 50-909, Field and Garrison
Furnishings and Equipment or CTA 8-100, Army Medical Department Expendable/Durable Items.
0027-1
0027
Explanation of Columns
Column (1) Item No. This number is assigned to the entry in the listing and is referenced in the narrative instructions to identify the item, (e.g., “Tissue, Lens Cleaning, WP 0028”).
Column (2) Level. This column identifies the lowest level of maintenance that requires the listed item, (C – Operator/Crew F Maintainer).
Column (3) National Stock Number (NSN). This is the NSN assigned to the item which you can use to requisition it.
Column (4) Item Name, Description, Part Number/(CAGEC). This column provides the other information you need to identify the item. The last line below the description is the part number and the Commercial and Government Entity Code (CAGEC) (is parentheses). Column (5) U/I. Unit of Issue (U/I) code shows the physical measurement or count of an item, such as gallon, dozen, gross, etc. NOTE
The M68 Comp M2 sight uses lithium-manganese dioxide batteries which, when depleted, are to be disposed of in accordance with technical bulletin, TB 43-0134, battery disposition and disposal, para 4-5, and local regulations and procedures (contact your local defense reutilization and marketing office (DRMO) for assistance). Certain states identify lithium-manganese dioxide batteries as hazardous waste. These states are Alaska, California, Minnesota, Rhode Island, and Washington.
0027-2
0027
NOTE
M68 Comp M2: Lithium batteries are the “preferred” battery. Duracell DL 1/3N, Eveready 2L76, Kodak K58L, and Varta CR
1/3N are commercial equivalents to the NSN listed. Two alkaline (non-lithium) batteries can be used. When stacked they are approximately the same size and voltage. They will not perform in extreme cold. Energizer A-76 is the commercial equivalent to the NSN listed.
Table 1. Expendable and Durable Items List.
(1)
Item Number
(2)
Level
(3) National
Stock
Number
(NSN)
1
C
6135-01-398-5922
Battery, DL 1/3N
(OE890) – Comp M2
EA
2
C
6135-00-985-7845
Battery, AA
20-0571-1988 NEDA
15A (80204) – Comp
M4/M4S
EA
3
C
6640-00-663-0832
Paper, Lens (Cleaning
Tissues) 65-4900
(25518) 50-sheet pack
PK
END OF WORK PACKAGE
0027-3/blank
(4)
Description/Part
Number/(CAGEC)
(5)
Unit of Issue (U/I)
By Order of the Secretary of the Army:
RAYMOND T. ODIERNO General,
United States Army Chief of Staff
Official:
JOYCE E. MORROW
Administrative Assistant to the
Secretary of the Army
1310705
By Order of the Secretary of the Air Force:
JANET C. WOLFENBARGER
General, United States Air Force
Commander, AFMC
Distribution:
To be distributed in accordance with the initial distribution number
(IDN) 401125 requirements for TM 9-1240-413-13&P
MARK A. W ELSH,III
General, United States Air Force
Chief of Staff
TM 9-1240-413-13&P
PIN:084592-000