Preview

Impacts of Total Productive Maintenance

Powerful Essays
Open Document
Open Document
3482 Words
Grammar
Grammar
Plagiarism
Plagiarism
Writing
Writing
Score
Score
Impacts of Total Productive Maintenance
IMPACTS OF TOTAL PRODUCTIVE MAINTENANCE (TPM)

ABSTRACT:
Total Productive Maintenance (TPM) is a conceptual approach which focuses at the maximization of effectiveness of different facilities within an organization. In its major role it helps us understand the relationships between the different organizational functions and in particularly between production and maintenance (Park and Han, 2001). As many companies around the world have implemented TPM and are successful and satisfied with the implementation; while there are many who are implementing it and gaining the advantage by its continues improvement. But there are some companies who have failed to gain advantage and some who are skeptic about its implementation. This leads us to know more about how TPM impacts different components of different organizations. This article focuses on some components such as overall effectiveness and cultural impacts of TPM on an organization. It concludes in building and maintaining a supportive culture and how overall effective helps in gaining a competitive edge over a long period of time.

1) INTRODUCTION
Any organization want to chase in world class competition must give customer satisfaction by providing reliable product or service on time at lower prize then others. One of the premises is that good maintenance and plant engineering process gives fundamental success in manufacturing (Hanson, 1995; Madu 2000).So the organization must reduce the unnecessary cost of time and material by reducing maintenance cost. And to reduce the maintenance cost is one of the reason to develop manufacturing technology like TPM (total productive maintenance).TPM is introduced by Seiici Nakajima in late 1970s in Japan, which made major influence over the economic progress of Japanese manufacturers (Willmott, 1994).

TPM is basically a program to improve maintenance effectiveness of equipment throughout its life in the organization by the participation and motivation of all



References: [1] Adair-Heely, C. (1989). The JIT challenges for maintenance. Productive & inventory Management Review & APICS News, 9 (September), 33-37. [2] Blanchard, B.S. (1981). Total maintenance management. Terotechnica 2, 139-145. [3] Hanson. P. (1995), “Japanese manufacturing a state of discontinuous improvement”, manufacturing Engineer, Vol [4] Jostes, R.S, & Helms, M.M. (1994). Total productive and its link to total quality management work study, 43(7), 18-20. [5] Kobetsu kaize no susumekata. (1997) “Focused equipment improvement for TPM teams/edited by Japanese institute of plant maintenance” [6] Koelsch, J.R. 1993. “A dose of TPM: downtime needn`t be a bitter pill ”. Manufacturing Engineering 63-66, April. [7] Madu, C.N.(2000), “ Competing through maintenance strategies “ , International journal of quality & reliability management , Vol [8] Nakajima, S. (1986). TPM-challenge to the improvement of productivity by small group activities. Maintenance Management Journal, 6, 73-86. [9] Nakajima, S. (1988). Introduction to TPM: Total productive maintenance. Cambridge, MA: Productivity Press. [10] Park. K.S., & Han, S.W. (1998). Integrated approaches for maintenance management in manufacturing environment [11] Patrick,k.(1991). Paper industry maintenance on right path. Pulp and Paper, 65(8), 8. [12] Peter Willmott, (1994), “Total productive maintenances “, The western way. [13] R.K.Davis (1994). Productivity improvement through TPM: the philosophy and application of Total Productive Maintenance, Prentice Hall. [14] Schonberger, R.J. (1987), “World class manufacturing, The free press, New York, N.J. [15] Kathleen E. McKone ), Roger G. Schroeder, Kristy O. Cua, Total productive maintenance: a contextual view, Journal of Operations Management 17 (1999).123–144. [16] Kathleen E. McKone, Roger G. Schroeder, Kristy O. Cua, The impact of total productive maintenance practices on Manufacturing performance, Journal of Operations Management 19 (2001) 39–58.

You May Also Find These Documents Helpful

  • Better Essays

    Home maintenance has long been a foe for homeowners. Unfortunately, if homeowners fail to accomplish key maintenance tasks their home and bank accounts will suffer (Gromicko & Tarasenko, 2013). The cause of this is a large problem that needs to be corrected. To aid homeowners in accomplishing the required maintenance tasks, as well as motivated them, a Home Maintenance program has been developed.…

    • 1800 Words
    • 6 Pages
    Better Essays
  • Good Essays

    BSA 375 Final Assignment KFF

    • 5768 Words
    • 24 Pages

    Price, L., & Tam, A. (2008). Journal of Quality in Maintenance Engineering. USA: Emerald Group Publishing Limited…

    • 5768 Words
    • 24 Pages
    Good Essays
  • Powerful Essays

    Lockheed Martin Case 2011

    • 9744 Words
    • 39 Pages

    Industry Week. (2009, May). Maintenance Outsourcing As a Global Strategy. Industry Week, 258(5), pp. 22-22.…

    • 9744 Words
    • 39 Pages
    Powerful Essays
  • Satisfactory Essays

    Maintenance Development Techniques Strategies Control Inspiration Formal Personal Short-Term Goals Vision How / When?…

    • 857 Words
    • 15 Pages
    Satisfactory Essays
  • Good Essays

    Pms and Gundecking

    • 587 Words
    • 3 Pages

    Preventative maintenance system, (PMS), is used to maintain equipment within specifications through preventative maintenance by identifying and correcting potential problems before the equipment or the system becomes inoperable. PMS provides scheduling and control of the performance of tasks, and description of the method, material, tools, and personnel need for maintenance (slide 4, PowerPoint). PMS is also used in the prevention and detection of hidden failures or malfunctions. The test procedures are used to determine the materials readiness (slide 5, PowerPoint).…

    • 587 Words
    • 3 Pages
    Good Essays
  • Good Essays

    Inf336

    • 607 Words
    • 3 Pages

    It is critical for any organization or business to seriously analyze and implement maintenance, repair and operations (MRO) goods and services that will help the company achieve it organizational goals. Johnson, Leenders, & Flynn (2010) explain "Identifying and streamlining key business processes to reduce costs, grow revenues, and manage assets represents an opportunity in most organizations" (p. 77). This is important when applying the concept to maintenance, repair and operations (MRO) goods and services for any company or organization. Scott Singer (as cited in Avery, 2009) tells us "You want a superior unit price, a fair and reasonable mark up and a fulfillment model that provides the service you need" (line 3). With the advent of the globalization of world markets, companies have been forced to transform their strategic plan to accommodate these new emerging markets and competitors around the globe. This has forced companies to direct their efforts to create a strategic plan for taking care of their maintenance, repair and operations (MRO) goods and services associated to the sourcing strategy.…

    • 607 Words
    • 3 Pages
    Good Essays
  • Powerful Essays

    Riordan Mfg, operations - Production. (2008). Strategic Planning Scorecard PowerPoint. Retrieved March, 6 2010. MGT/449- Quality Management and Productivity https://ecampus.phoenix.edu/secure/aapd/CIST/VOP/Business/Riordan/Ops/RioOps007.htm…

    • 2187 Words
    • 9 Pages
    Powerful Essays
  • Good Essays

    Quality maintenance refers to a process which aims to ensure zero defects in an organisation. It achieves this by understanding the process between the workforce, materials and methods to achieve an end product (Industry Forum, 2024). Quality maintenance is part of the reflective process of an organisation. Other pillars of industry include, focused improvement, autonomous maintenance, planned maintenance, training and education, early management, safety, health and environment and the office. According to Industry Forum (2024), quality maintenance is the 6th pillar of industry.…

    • 2974 Words
    • 12 Pages
    Good Essays
  • Good Essays

    From an early age, we often hear the saying "It's not the winning, it's the taking part that counts"…

    • 451 Words
    • 2 Pages
    Good Essays
  • Satisfactory Essays

    TPS Toyota

    • 714 Words
    • 3 Pages

    Based on teamwork and respect for human life, create a workplace where all can fulfill their potential.…

    • 714 Words
    • 3 Pages
    Satisfactory Essays
  • Powerful Essays

    Just In Time and The Toyota Production System. 2000. [online]. Time, Toyota Production System and Lean Manufacturing.…

    • 3708 Words
    • 15 Pages
    Powerful Essays
  • Powerful Essays

    In 1988 TMM Japan began production on a new plant located in the US. The plant was modeled after the Tsutsumi plant and was to replace the majority of the Camrys that were being imported from Japan. As part of its setup the Tsutsumi production line was copied and employees were trained in the TPS process. TPS is based on reducing costs through the elimination of waste. TPS relied on two themes Just-In-Time (JIT) and jidoka. JIT means that new parts are produced only when needed. Jidoka is the stopping of production when a problem is noticed and fixing it then and there. TMM USA implemented these methodologies throughout its operation departments. TMM USA also had a remarkable relationship with its seat supplier, in which the production of the seats followed a pull system methodology. This meant that KFS did not produce any seats until TMM USA requested them. With KFS only 30 minutes away from TMM USA there was very…

    • 1626 Words
    • 5 Pages
    Powerful Essays
  • Powerful Essays

    An machinery that is used must be stored properly and serviced on a regular basis and also to be used properly…

    • 3158 Words
    • 9 Pages
    Powerful Essays
  • Satisfactory Essays

    Preventive Maintenance

    • 261 Words
    • 2 Pages

    Preventive Maintenance Checks and Services or as we all know it, PMCS, is defined as the checks, service and maintenance performed before, during, and after any type of movement or before the use of all types of military equipment. These checks are done on regular intervals such as weekly, monthly or annually. Knowing that the equipment you will be using is properly functioning greatly increases the success and effectiveness of your training or mission. It also reduces the number of failures or injuries that may occur.…

    • 261 Words
    • 2 Pages
    Satisfactory Essays
  • Good Essays

    Sop Renewable Engineering

    • 524 Words
    • 3 Pages

    While working with Nampak Nigeria plc, I was opportunity to lead the maintenance team for some machines which were very old. The machines were old alright but there were ways that could have made the machines work at optimum capacity. While in Nampak, a…

    • 524 Words
    • 3 Pages
    Good Essays