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    Just in Time

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    obsolete due to technological advances. While there are some disadvantages to the JIT system‚ such as stock outs and possible communication break downs‚ (explained in detail in the report)‚ the advantages far out weight the disadvantages. “JIT manufacturing has the capacity‚ when properly adapted to the organisation‚ to strengthen the organisations

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    mostly because they have standardize products with a variety of options. Another reason why we believe Folgers uses repetitive process is their practice of mass production. We noticed that Folgers has about 550 employees‚ but it also has multiple manufacturing operations‚ making us assume these employees are not required to have significant skill in order to produce products. We believe that Ohori uses batch processing because they are a small-capacity company and their products are customized. They

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    addressing the best approach in manufacturing an upcoming line of 9000HP computers. They assess previously used techniques such as “repetitive Just-in-Time manufacturing” and “low volume manufacturing” for the future complex‚ low-level production line. There are many ways to adapt repetitive manufacturing concepts to lower volume complex products. The following outlines the assessment‚ incorporation‚ and feedback experienced by Hewlett-Packard when adopting a JIT manufacturing concept for their line of

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    Poor Inventory Management

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    are produced only as needed to meet actual customer demand. When the company use Just in Time (JIT) manufacturing and inventory control system‚ they purchase materials and produce units only as needed to meet actual customers demand. In Just In Time manufacturing system inventories are reduced to the minimum and in some cases are zero. If Isella Sofa Design Sdn Bhd operating at JIT manufacturing system‚ the company would purchase only enough materials each day to meet that day needs. Moreover‚

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    Process Design Improvement Riordan Manufacturing OPS 571 Professor Riordan Mission Focus: exceeding ISO 9000 standards ISO 9000’s 8 quality management principles Customer focus Leadership Involvement of people Process approach System approach to management Continual improvement • Factual approach to decision making • Mutually beneficial supplier relationships ISO 14000 – Not certified? Potential barrier to international trades/exports Six Sigma DMAIC for process design improvement Define -

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    Just in time (JIT) is described as a philosophy‚ managerial concept or manufacturing strategy. It achieved fame in the late 1970’s through Taiichi Ohno and is used in many companies till this day especially automotive industries. Just in time was originally a practice of the Toyota motor company in Japan. Chakravorty and Atwater 1995 (cited in Singh and Ahija‚ 2015) suggest that the fundamental of Just in time philosophy is continuous improvement in process through removal of all types of waste.

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    Table of Contents Table of Contents 1 Rationale 2 Company Profile 2 Timeline of Events 2 the Toyota Production System 3 Introduction 3 Foundations of TPS 4 JIT (Just-In-Time) 4 Heijunka – Leveled Production 4 The Pull System 4 Kanban System 4 Flow Processing 5 JIDOKA 5 Working of the Toyota Production System 6 Step 1 -Order information 6 Step 2 – Timely Production 6 Step 3 – Parts Replacement 6 The Results 7 Usability of TPS for any organization 7 Rationale Operations Management

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    Toyota Production Process

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    unnecessary actions. In this way‚ does not occur under assumptions‚ but on actual orders. A definition of the objective of JIT would produce the elements needed in the quantities needed‚ when it is needed. Kanban Kanban is a term that is used in the manufacturing world to identify cards that are linked to intermediate or final products of a production line. The cards act as a witness in the production process. But the kanban is the bar code of a product‚ and that way identify the product by its size‚ shape

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    document]. URL [February 27‚ 2004] Schonberger‚ R. J.‚ Knod‚ E. M. (1997). Operations management. (6th. Ed.). Irwin/McGrawl-Hill‚ USA. Strategos. (N.D.a). Benefits for people. [WWW document]. URL [February 27‚ 2004] Strategos. (N.D.b). Cellular manufacturing. [WWW document]. URL [February 27‚ 2004]

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    Poka Yoke

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    waste is necessary for the survival of the organization. The wastes generated due to the failure shutdown of facilities that have been built‚ with huge investment and also waste such as defective products should be absolutely eliminated. In a manufacturing scenario‚ the desirable

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